1988 Yamaha YZ250 Manual

The 1988 Yamaha YZ250 is a legendary motocross bike featuring a 249cc liquid-cooled two-stroke engine, 43mm conventional forks, Monoshock rear suspension, and distinctive yellow and black racing livery. This manual covers maintenance, specifications, operation procedures, and troubleshooting for this classic competition motorcycle.

1. Specifications 2. Engine Maintenance 3. Chassis & Suspension 4. Electrical System 5. Fuel System 6. Transmission 7. Brake System 8. Routine Maintenance 9. Troubleshooting 10. Parts & Accessories 11. Safety Information

Specifications

Complete technical specifications for the 1988 Yamaha YZ250 motocross bike.

ComponentSpecification
Engine Type249cc liquid-cooled 2-stroke single
Bore x Stroke68.0mm x 68.6mm
Compression Ratio8.6:1
CarburetorMikuni VM38SS
IgnitionCDI
Transmission5-speed constant mesh
Final Drive520 chain
Front Suspension43mm conventional forks, 11.8" travel
Rear SuspensionMonoshock, 12.6" travel
Front BrakeSingle disc 240mm
Rear BrakeSingle drum 130mm
Dry Weight220 lbs (99.8 kg)
Fuel Capacity2.4 gallons (9.1 liters)

Engine Maintenance

Proper maintenance procedures for the 249cc two-stroke engine.

  1. Spark Plug: NGK BR9ES, gap 0.6-0.7mm
  2. Piston Clearance: 0.045-0.055mm
  3. Cylinder Bore: 68.000-68.015mm
  4. Reed Valve: Inspect for cracks or damage every 20 hours
  5. Coolant: 50/50 ethylene glycol, capacity 1.1 liters
  6. Premix Ratio: 32:1 for break-in, 40:1 for normal operation

WARNING! Always allow engine to cool before performing maintenance. Use proper safety equipment.

Chassis & Suspension

Frame geometry and suspension setup for optimal handling.

Front Forks: Oil capacity 435cc per leg, 10wt fork oil
Rear Shock: Nitrogen pressure 142-213 psi, spring preload adjustable

Electrical System

CDI ignition and lighting system specifications.

ComponentSpecification
Ignition Timing1.8mm BTDC at 5000 RPM
Spark Advance25° at 8000 RPM
Stator Output60W at 5000 RPM
BatteryNot applicable (magneto only)
Headlight35W/35W halogen
Tail Light5W/21W

Fuel System

Mikuni VM38SS carburetor settings and maintenance.

  1. Main Jet: #420 (standard)
  2. Pilot Jet: #50
  3. Needle Jet: P-4
  4. Jet Needle: 6FJ40-3
  5. Air Screw: 1.5 turns out
  6. Throttle Slide: #3.0
  7. Float Height: 21mm

Tip: Adjust jetting for altitude and temperature conditions.

Transmission

5-speed gearbox specifications and maintenance.

Brake System

Front disc and rear drum brake maintenance.

  1. Front Disc: Single piston caliper, pad thickness min 1.5mm
  2. Brake Fluid: DOT 4, change annually
  3. Rear Drum: Lining thickness min 2.0mm
  4. Brake Adjustment: Rear cable free play 10-20mm
  5. Rotor Thickness: 4.0mm standard, 3.5mm minimum

CAUTION! Always test brakes after maintenance before riding.

Routine Maintenance

Scheduled maintenance intervals for competition use.

ServiceInterval
Air Filter CleaningEvery race or 8 hours
Transmission OilEvery 10 race hours
Spark PlugEvery 20 hours
Piston ReplacementEvery 40 race hours
Fork OilEvery 30 hours
Wheel Bearing CheckEvery 25 hours
Swingarm BearingEvery 50 hours

Troubleshooting

Common issues and solutions for the YZ250.

SymptomPossible CauseCorrective Action
Hard startingFouled plug, stale fuelReplace spark plug, drain old fuel
Poor performanceClogged air filter, incorrect jettingClean filter, adjust carburetor
Transmission noiseLow oil level, worn gearsCheck oil, inspect transmission
OverheatingLow coolant, lean jettingCheck coolant level, richen mixture
Poor suspensionWorn bushings, incorrect oil levelReplace bushings, service forks/shock

Parts & Accessories

Genuine Yamaha parts and recommended accessories.

Safety Information

Important safety precautions for operation and maintenance.

  1. Always wear approved helmet and protective gear
  2. Inspect motorcycle before each ride
  3. Use only recommended fuels and lubricants
  4. Never operate without proper exhaust system
  5. Keep hands and clothing clear of moving parts
  6. Allow engine to cool before performing maintenance

WARNING! This is a competition vehicle not intended for street use. Operate only in designated areas.

Service Support: Contact authorized Yamaha dealer for technical assistance and genuine parts.

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