1988 Suzuki Samurai Owners Manual

The 1988 Suzuki Samurai is a compact 4x4 off-road vehicle featuring a 1.3L 4-cylinder engine, 5-speed manual transmission, part-time 4WD system with 2WD/4WD high/4WD low ranges, solid front and rear axles, leaf spring suspension, and rugged body-on-frame construction. Below are key sections for safety, features, operation, maintenance, and troubleshooting.

1. Vehicle Overview 2. Instrument Panel 3. Starting & Driving 4. 4WD Operation 5. Specifications 6. Maintenance Schedule 7. Fluid Capacities 8. Tire Information 9. Emergency Procedures 10. Troubleshooting

Vehicle Overview

Key components: 1.3L G13BA engine, 5-speed manual transmission, transfer case, solid axles, leaf spring suspension.

ComponentDescription
Engine1.3L 4-cylinder, 8-valve SOHC
Transmission5-speed manual
Transfer Case2WD/4H/4L selection
SuspensionLeaf springs front and rear
BrakesFront disc, rear drum
Fuel SystemCarburetor
Fuel Tank11.1 gallons
Wheelbase79.9 inches
Overall Length135.0 inches
Curb Weightapprox 2,050 lbs

Instrument Panel

Standard gauges and controls for vehicle operation.

  1. Speedometer: Vehicle speed in mph/km/h
  2. Tachometer: Engine RPM
  3. Fuel Gauge: Fuel level indicator
  4. Temperature Gauge: Engine coolant temperature
  5. 4WD Indicator: Shows 4WD engagement
  6. Warning Lights: Oil pressure, brake, battery

WARNING! Always monitor gauges while driving. Stop immediately if warning lights illuminate.

Starting & Driving

Proper procedures for starting and operating your Samurai.

  1. Pre-start check: Ensure parking brake engaged, transmission in neutral
  2. Starting: Depress clutch, turn key to start position
  3. Shifting: Use clutch fully when shifting gears
  4. Braking: Apply brakes smoothly, use engine braking on descents
  5. Parking: Engage parking brake, shift to reverse (manual transmission)

CAUTION! Never shift into 4WD on dry pavement. Always come to complete stop before shifting between 2WD and 4WD.

4WD Operation

Specifications

Maintenance Schedule

Regular maintenance ensures optimal performance and longevity.

IntervalService Required
Every 3,000 milesOil and filter change
Every 6,000 milesCheck and adjust valve clearance
Every 15,000 milesReplace air filter
Every 30,000 milesReplace spark plugs
Every 30,000 milesChange transmission fluid
Every 30,000 milesChange transfer case fluid
Every 30,000 milesChange differential fluid
Every 2 yearsReplace brake fluid
Every 2 yearsReplace coolant

Fluid Capacities

Proper fluid types and capacities for your Samurai.

  1. Engine Oil: 3.7 quarts (with filter)
  2. Coolant: 5.8 quarts
  3. Manual Transmission: 2.6 quarts
  4. Transfer Case: 1.3 quarts
  5. Front Differential: 1.3 quarts
  6. Rear Differential: 1.3 quarts
  7. Fuel Tank: 11.1 gallons

Tip: Use manufacturer-recommended fluids for optimal performance.

Tire Information

Standard tire specifications and maintenance.

  1. Tire Size: P195/75R15 (standard)
  2. Inflation Pressure: 26 psi (front and rear)
  3. Rotation: Every 6,000 miles
  4. Spare Tire: Full-size matching spare
  5. Lug Nut Torque: 65-80 ft-lbs

WARNING! Maintain proper tire pressure. Under-inflation can cause handling issues and tire damage.

Emergency Procedures

What to do in case of common emergencies.

SituationProcedure
OverheatingTurn off A/C, turn on heater, stop engine if severe
Brake FailurePump brakes, use parking brake, downshift
Flat TirePull over safely, use jack under axle tube
Stuck in 4WDRock vehicle gently, check hub engagement
Dead BatteryJump start following proper procedure

Troubleshooting

SymptomPossible CauseCorrective Action
Hard startingWeak battery, fuel issueCheck battery, fuel pump, carburetor
Poor accelerationClutch slippage, timingAdjust clutch, check ignition timing
4WD won't engageHubs, linkageCheck hub engagement, shift linkage
OverheatingCoolant, thermostatCheck coolant level, replace thermostat
Brake pulsationWarped rotorsResurface or replace brake rotors

Service: Contact authorized Suzuki dealer for professional service.

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