1988 Saab 900 Manual Transmission

The 1988 Saab 900 features a robust 5-speed manual transmission system known for its smooth shifting and durability. This manual covers operation, maintenance, troubleshooting, and specifications for the manual transmission variant. The Saab 900's front-wheel drive layout with longitudinal engine mounting provides excellent handling characteristics and reliable performance.

1. Transmission Specifications 2. Gear Shift Pattern 3. Clutch System 4. Transmission Fluid 5. Shifting Operation 6. Maintenance Schedule 7. Common Issues 8. Troubleshooting 9. Technical Data 10. Warranty Information

Transmission Specifications

The 1988 Saab 900 manual transmission is a 5-speed fully synchronized unit designed for optimal performance and longevity.

SpecificationDetails
Transmission Type5-speed manual, fully synchronized
Gear Ratios1st: 3.67, 2nd: 2.05, 3rd: 1.38, 4th: 1.03, 5th: 0.86, Reverse: 3.67
Final Drive Ratio3.56:1
Clutch TypeSingle dry plate, hydraulic operation
Fluid Capacity2.1 liters (2.2 quarts)
Fluid TypeSAE 75W-90 GL-4 gear oil
Shift LinkageDirect rod linkage
WeightApproximately 45 kg (99 lbs)

Gear Shift Pattern

Standard H-pattern shift layout with reverse gear position.

  1. Reverse: Left and up (with lift collar)
  2. 1st Gear: Left and forward
  3. 2nd Gear: Left and back
  4. 3rd Gear: Center and forward
  5. 4th Gear: Center and back
  6. 5th Gear: Right and forward

NOTE! Always depress clutch fully before shifting. Use reverse only when vehicle is completely stopped.

Clutch System

Hydraulic clutch system with self-adjusting mechanism.

  1. Clutch pedal free play: 10-15mm (0.4-0.6 inches)
  2. Master cylinder fluid: DOT 4 brake fluid
  3. Slave cylinder: Mounted on transmission bellhousing
  4. Clutch disc diameter: 215mm
  5. Pressure plate: Diaphragm spring type

WARNING! Do not ride clutch pedal. Replace clutch components as complete set.

Transmission Fluid

Shifting Operation

Proper shifting technique ensures smooth operation and extends transmission life.

Normal Operation: Depress clutch fully, shift smoothly, release clutch gradually. Avoid forced shifts and gear grinding.

Cold Weather: Allow transmission to warm up with gentle driving for first few minutes. Shifting may be stiffer when cold.

Downshifting: Always rev-match when downshifting to reduce synchro wear. Use engine braking appropriately.

Maintenance Schedule

Regular maintenance ensures optimal transmission performance and longevity.

  1. Check fluid level: Every 10,000 miles
  2. Inspect for leaks: Every oil change
  3. Change transmission fluid: Every 60,000 miles
  4. Check clutch hydraulic fluid: Monthly
  5. Inspect shift linkage: Every 30,000 miles
  6. Lubricate linkage points: Every 15,000 miles

Tip: Use only specified GL-4 gear oil. GL-5 can damage synchronizers.

Common Issues

Typical problems encountered with 1988 Saab 900 manual transmission.

IssueDescription
Difficult shiftingWorn synchronizers or incorrect fluid
Gear grindingWorn clutch or synchro rings
Transmission noiseWorn bearings or insufficient fluid
Clutch slippageWorn clutch disc or pressure plate
Fluid leaksWorn seals or gaskets
Stuck in gearShift linkage issues or internal damage

Troubleshooting

SymptomPossible CauseCorrective Action
Hard to shift into gearLow fluid, worn clutch, linkage issuesCheck fluid level, inspect clutch, lubricate linkage
Gears pop outWorn detents, damaged shift forksInspect internal components, replace worn parts
Whining noiseWorn bearings, low fluid levelCheck fluid, inspect bearings for wear
Clutch chatterOil contamination, worn pressure plateReplace clutch components, check rear main seal
Fluid leaksWorn seals, loose drain/fill plugsReplace seals, tighten plugs to specification

Professional Service: Complex internal repairs require specialized tools and expertise.

Technical Data

Warranty Information

Original warranty: 12 months/unlimited mileage from date of purchase. Extended coverage available through SAAB dealers. Warranty covers defects in materials and workmanship. Normal wear items (clutch, synchros) not covered. For warranty claims, contact authorized SAAB service center with proof of purchase and maintenance records.

Support: Contact SAAB customer service at 1-800-955-9007 or visit www.saabusa.com for technical assistance and dealer locations.

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