1988 RX7 Service Manual

The 1988 Mazda RX7 is a second-generation sports car featuring a 1.3L 13B rotary engine, rear-wheel drive configuration, 5-speed manual or 4-speed automatic transmission, independent suspension, and distinctive pop-up headlights. This service manual covers maintenance procedures, specifications, troubleshooting, and repair instructions for proper vehicle upkeep.

1. Vehicle Specifications 2. Engine System 3. Transmission & Drivetrain 4. Suspension & Steering 5. Brake System 6. Electrical System 7. Fuel System 8. Cooling System 9. Maintenance Schedule 10. Troubleshooting Guide 11. Technical Data

Vehicle Specifications

Key specifications for the 1988 Mazda RX7 including dimensions, weights, and performance data.

SpecificationDetails
Engine Type13B Rotary, 2-rotor Wankel
Displacement1.3L (1308cc)
Power Output146 hp @ 6500 rpm
Torque138 lb-ft @ 3500 rpm
Transmission5-speed manual / 4-speed automatic
Curb Weight2756 lbs (1250 kg)
Wheelbase95.7 inches
Length169.1 inches
Width66.5 inches
Height50.4 inches

Engine System

The 13B rotary engine requires specialized maintenance procedures unique to Wankel engines.

  1. Rotor Housing: Inspect for chatter marks and wear patterns during service
  2. Apex Seals: Check clearance and condition during major service
  3. Ignition System: Dual ignition system with two spark plugs per rotor
  4. Oil Injection: Separate metering oil pump for rotor lubrication
  5. Engine Mounts: Inspect for deterioration and replace if necessary

WARNING! Rotary engines require specific oil types and maintenance intervals. Use only recommended lubricants.

Transmission & Drivetrain

Manual and automatic transmission service procedures and specifications.

  1. Manual Transmission: Check fluid level and condition every 30,000 miles
  2. Automatic Transmission: Fluid change recommended every 60,000 miles
  3. Clutch System: Adjust pedal free play to 0.4-0.8 inches
  4. Differential: Limited-slip differential requires special lubricant
  5. Drive Shaft: Inspect U-joints for wear and proper lubrication

CAUTION! Always use jack stands when working under vehicle. Ensure parking brake is engaged.

Suspension & Steering

Brake System

Front disc and rear drum brake system maintenance and service procedures.

Front Brakes: Ventilated discs, 10.0" diameter. Rear Brakes: Drum type, 9.0" diameter.

Brake Fluid: DOT 3 recommended, change every 2 years. Pad Replacement: Front pads replace at 3mm thickness. Drum Adjustment: Self-adjusting mechanism during reverse braking. Master Cylinder: Check for leaks and proper fluid level. Brake Lines: Inspect for cracks and corrosion annually.

Electrical System

12-volt negative ground system with alternator and battery specifications.

  1. Battery: 12V 45Ah, located in engine compartment
  2. Alternator: 70A output, check belt tension regularly
  3. Starter: Direct drive type, inspect solenoid contacts
  4. Fusible Links: Located near battery, protect main circuits
  5. Lighting: Sealed beam headlights with pop-up mechanism

Tip: Disconnect battery negative terminal before performing electrical work.

Fuel System

Electronic fuel injection system with thermal reactor emissions control.

  1. Fuel Pump: Electric, in-tank type, pressure: 28-34 psi
  2. Injectors: Clean every 60,000 miles for optimal performance
  3. Fuel Filter: Replace every 30,000 miles or 2 years
  4. Thermal Reactor: Emissions device, inspect for cracks
  5. Fuel Tank: 16.9 gallon capacity, check for rust and leaks
  6. Fuel Lines: Inspect for deterioration and proper routing

WARNING! Fuel system operates under pressure. Relieve pressure before service.

Cooling System

Pressurized cooling system with radiator and oil cooler maintenance.

Maintenance Schedule

Recommended service intervals for optimal vehicle performance and longevity.

Every 3,000 miles: Oil and filter change. Every 7,500 miles: Rotate tires, inspect brakes. Every 15,000 miles: Air filter replacement, spark plugs. Every 30,000 miles: Transmission fluid, coolant flush. Every 60,000 miles: Timing belt, fuel injector service.

CAUTION! Rotary engines have specific oil consumption characteristics. Check oil level frequently.

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Hard startingWeak battery, fuel pressureCheck battery voltage, fuel pump operation, injector pulse
OverheatingCoolant level, thermostatCheck coolant level, radiator cap, thermostat operation
Poor accelerationIgnition timing, fuel deliveryVerify timing marks, check fuel pressure and filter
Excessive oil consumptionApex seal wear, oil leaksCompression test, inspect for external leaks
Brake vibrationWarped rotors, worn padsResurface or replace rotors, install new pads

Diagnostic: Use factory service manual for specific diagnostic procedures.

Service: Consult authorized Mazda dealership for complex rotary engine repairs.

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