1988 Mazda RX7 Repair Manual PDF

The 1988 Mazda RX7 Repair Manual provides comprehensive technical information for the third-generation FC model featuring the 13B rotary engine. This manual covers engine repair, transmission service, suspension systems, electrical troubleshooting, brake systems, and routine maintenance procedures for the iconic sports car with twin-turbocharged rotary powerplant.

1. Vehicle Specifications 2. Engine System 3. Transmission & Drivetrain 4. Suspension & Steering 5. Brake System 6. Electrical System 7. Fuel System 8. Cooling System 9. Routine Maintenance 10. Troubleshooting Guide 11. Technical Diagrams

Vehicle Specifications

Complete technical specifications for the 1988 Mazda RX7 FC3S model with rotary engine configuration.

SpecificationDetails
Engine Type13B-REW twin-rotor rotary engine
Displacement1.3L (1308cc) rotary
Power Output182 hp @ 6500 rpm
Torque183 lb-ft @ 3500 rpm
Transmission5-speed manual / 4-speed automatic
Fuel SystemElectronic fuel injection with twin turbos
Brake SystemFront disc / rear disc with ABS
SuspensionIndependent front and rear
Wheelbase95.7 inches
Curb Weight2800 lbs

Engine System

Detailed repair procedures for the 13B rotary engine, turbocharger system, and related components.

  1. Engine removal and installation procedures
  2. Rotor housing inspection and replacement
  3. Apex seal replacement and clearances
  4. Twin turbocharger service and maintenance
  5. Ignition system timing and component replacement
  6. Exhaust system repair and manifold service

WARNING! Rotary engines require specialized tools and knowledge. Always follow safety procedures when working with high-pressure fuel systems.

Transmission & Drivetrain

Service procedures for manual and automatic transmission systems.

  1. Transmission removal and installation
  2. Clutch system service and adjustment
  3. Differential service and gear oil replacement
  4. Drive shaft inspection and U-joint replacement
  5. Shift linkage adjustment and repair
  6. Automatic transmission fluid service

CAUTION! Use proper jack stands and safety equipment when working underneath vehicle.

Suspension & Steering

Brake System

Complete brake system service including ABS troubleshooting and repair.

Front Brakes: Ventilated disc, 10.2-inch diameter

Rear Brakes: Solid disc, 10.9-inch diameter

Brake pad replacement, rotor resurfacing, caliper service, brake fluid flush procedures, ABS sensor testing, master cylinder replacement, brake line inspection, parking brake adjustment.

Electrical System

Wiring diagrams and electrical component troubleshooting.

  1. Battery testing and replacement procedures
  2. Alternator output testing and replacement
  3. Starter motor service and solenoid testing
  4. Fusible link inspection and replacement
  5. Lighting system repair and bulb replacement
  6. Instrument cluster service and gauge testing

Tip: Always disconnect battery before performing electrical work to prevent short circuits.

Fuel System

Fuel injection system service and turbocharger fuel delivery.

  1. Fuel pump testing and replacement
  2. Fuel injector cleaning and flow testing
  3. Fuel pressure regulator service
  4. Fuel filter replacement intervals
  5. Turbocharger fuel enrichment system
  6. Fuel tank removal and cleaning procedures
  7. Fuel line inspection and replacement
  8. Air flow meter testing and calibration

WARNING! Relieve fuel system pressure before disconnecting any fuel lines or components.

Cooling System

Radiator, thermostat, and cooling system maintenance for rotary engine.

Radiator flush and fill procedures, thermostat testing and replacement, water pump service, cooling fan operation testing, heater core replacement, coolant temperature sensor testing, overflow tank service, hose inspection and replacement intervals.

Routine Maintenance

Scheduled maintenance intervals and service procedures.

Service ItemIntervalProcedure
Oil Change3,000 milesUse 10W-30 conventional oil
Spark Plugs30,000 milesNGK BUR9EQ-14 recommended
Coolant Flush30,000 milesUse ethylene glycol coolant
Brake Fluid2 yearsDOT 3 or DOT 4 fluid
Timing Belt60,000 milesInspect and replace as needed

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Engine misfireFouled spark plugsReplace spark plugs and check ignition coils
Low compressionWorn apex sealsPerform compression test and rebuild engine
Turbo lagWastegate issuesCheck wastegate operation and vacuum lines
OverheatingCoolant leaksPressure test system and replace components
Hard startingFuel deliveryTest fuel pressure and check injectors

Note: Rotary engines have unique troubleshooting requirements compared to piston engines.

Technical Diagrams

Complete wiring diagrams, vacuum hose routing, component locations, and assembly procedures.

Reference: Always refer to torque specifications when reassembling components.

1988 Mazda RX7 Repair Manual PDF © - All Rights Reserved 2025