1988 Kawasaki Bayou 220 Manual

The 1988 Kawasaki Bayou 220 is a rugged and reliable ATV featuring a 4-stroke, air-cooled, single-cylinder engine with 220cc displacement, electric start with auxiliary recoil starter, automatic clutch with high/low range, shaft drive, front and rear cargo racks, and full floorboards. Below are key sections for safety, features, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Safety Information 3. Controls and Instruments 4. Specifications 5. Operation Instructions 6. Routine Maintenance 7. Troubleshooting 8. Storage Procedures 9. Warranty Information

Features at a Glance

Key components: 220cc 4-stroke engine, automatic transmission with high/low range, electric start, shaft drive system, front and rear cargo racks.

Feature	Description
Engine Type	4-stroke, air-cooled, single cylinder
Displacement	220cc
Starting System	Electric with auxiliary recoil starter
Transmission	Automatic clutch with high/low range
Drive System	Shaft drive
Suspension	Front: Double A-arms, Rear: Swingarm
Brakes	Front and rear drum brakes
Fuel Capacity	2.6 gallons
Cargo Capacity	Front: 44 lbs, Rear: 88 lbs
Tires	Front: 21x7-10, Rear: 22x10-8

Safety Information

Always wear proper protective equipment and follow safe operating procedures.

Always wear helmet, eye protection, gloves, and protective clothing.
Never operate under influence of alcohol or drugs.
Inspect ATV before each use for proper operation.
Use on designated trails and approved riding areas only.
Do not carry passengers - designed for operator only.

WARNING! ATV riding can be dangerous. Always follow safety guidelines and never exceed your skill level.

Controls and Instruments

Main controls located on handlebars and within easy reach of operator.

Handlebar Controls: Throttle lever, brake levers, ignition switch, light switch, starter button, choke lever.

Instrument Panel: Speedometer, odometer, neutral indicator light, high beam indicator, fuel gauge. Transmission: Forward/Neutral/Reverse selector, High/Low range selector. Fuel System: Fuel valve with ON/OFF/RESERVE positions, choke control.

Specifications

Engine: 220cc 4-stroke, air-cooled, SOHC
Bore x Stroke: 67.0 x 62.0 mm
Compression Ratio: 8.5:1
Fuel System: Carburetor with choke
Ignition System: CDI
Transmission: Automatic clutch, high/low range
Final Drive: Shaft
Suspension Travel: Front: 5.1 in, Rear: 5.3 in
Ground Clearance: 6.3 inches
Dry Weight: 397 lbs
Load Capacity: 220 lbs

Operation Instructions

Starting and operating procedures for normal conditions.

Pre-ride inspection: Check tires, controls, lights, oil level, fuel.
Starting: Turn fuel valve to ON, set choke, turn ignition key, press starter button.
Warm up: Allow engine to warm for 2-3 minutes before riding.
Shifting: Select F (forward), N (neutral), or R (reverse) as needed.
High/Low range: Use Low for heavy loads or rough terrain.
Stopping: Apply brakes evenly, shift to neutral when stopped.

Tip: Always allow engine to warm up properly for best performance.

Routine Maintenance

Regular maintenance schedule for optimal performance and longevity.

Service Item	Frequency	Procedure
Engine Oil	Every 100 hours	Change oil and filter
Air Filter	Every 50 hours	Clean and oil foam element
Spark Plug	Every 200 hours	Check gap and condition
Brake Fluid	Every 300 hours	Check level and condition
Drive Shaft	Every 200 hours	Lubricate splines
Tire Pressure	Before each ride	Check and adjust to 3.5 psi

CAUTION! Always use genuine Kawasaki parts for maintenance and repairs.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Engine won't start	Fuel, spark, or battery	Check fuel valve, choke, spark plug, battery charge
Poor performance	Air filter, carburetor	Clean air filter, check carburetor settings
Transmission issues	Low oil level	Check transmission fluid level
Electrical problems	Battery, fuses	Check battery connections and fuses
Brakes not working	Worn pads, low fluid	Inspect brake pads and fluid level

Service: Contact authorized Kawasaki dealer for major repairs.

Storage Procedures

Proper storage procedures for extended periods of non-use.

Clean ATV thoroughly and apply wax to painted surfaces.
Change engine oil and filter.
Add fuel stabilizer to full tank and run engine for 5 minutes.
Remove spark plug and add teaspoon of oil to cylinder.
Store in dry, covered area and block up to keep tires off ground.

WARNING! Never store with fuel in carburetor - drain completely.

Warranty Information

Limited warranty coverage for 6 months from date of purchase. Coverage includes defects in materials and workmanship. Normal wear items, improper maintenance, or accidents not covered. See dealer for complete warranty details and registration.

For technical support or parts: Contact authorized Kawasaki dealer or Kawasaki Motors Corp., U.S.A. Customer Service.