1988 Honda Goldwing 1500 Service Manual

The 1988 Honda Goldwing 1500 is a touring motorcycle featuring a 1520cc liquid-cooled horizontally opposed four-cylinder engine, shaft drive, comprehensive instrumentation, full fairing with integrated audio system, and advanced touring amenities. This service manual covers maintenance procedures, specifications, troubleshooting, and repair instructions for the GL1500 model. Below are key sections for technical specifications, maintenance schedules, engine service, electrical systems, chassis, and troubleshooting.

1. General Information 2. Maintenance Schedule 3. Engine Service 4. Fuel System 5. Electrical System 6. Chassis & Suspension 7. Transmission & Drive 8. Brake System 9. Troubleshooting 10. Specifications 11. Wiring Diagrams

General Information

Key components: 1520cc flat-four engine, shaft final drive, hydraulic clutch, front and rear suspension systems, comprehensive electrical system with audio and touring features.

ComponentDescription
Engine TypeLiquid-cooled 4-stroke SOHC horizontally opposed 4-cylinder
Displacement1520cc
Bore x Stroke71mm x 60mm
Compression Ratio9.8:1
Fuel SystemDual CV carburetors
Ignition SystemTransistorized electronic ignition
Starter SystemElectric starter with automatic decompression
Transmission5-speed constant mesh with reverse
Final DriveShaft drive
Frame TypeDouble-cradle steel frame

Maintenance Schedule

Regular maintenance is essential for optimal performance and longevity.

  1. Every 600 miles/1000 km: Check engine oil level, tire pressure, brake fluid, drive shaft oil.
  2. Every 4,000 miles/6,000 km: Change engine oil and filter, inspect air filter, check valve clearance.
  3. Every 8,000 miles/12,000 km: Replace spark plugs, inspect brake pads, check wheel bearings.
  4. Every 16,000 miles/24,000 km: Replace air filter, check carburetor synchronization, inspect drive shaft splines.
  5. Every 2 years: Replace brake fluid, coolant flush and replacement.

WARNING! Always use genuine Honda parts and recommended fluids. Follow torque specifications precisely.

Engine Service

Engine maintenance procedures and specifications.

  1. Oil Change: Use 10W-40 motorcycle oil, capacity 4.2 quarts with filter change.
  2. Valve Adjustment: Intake: 0.004 in (0.10 mm), Exhaust: 0.005 in (0.12 mm) - cold engine.
  3. Spark Plugs: NGK DPR8EA-9, gap 0.035-0.039 in (0.9-1.0 mm).
  4. Cooling System: Capacity 3.17 quarts, use 50/50 coolant mixture.
  5. Compression Test: Standard: 142-199 psi, minimum: 128 psi.

CAUTION! Engine must be cool before performing valve adjustment. Use proper torque sequence for cylinder head bolts.

Fuel System

Carburetor service and fuel system maintenance.

Tip: Always synchronize carburetors after any service work. Use factory specified jet sizes.

Electrical System

Complete electrical system specifications and service procedures.

ComponentSpecification
Battery12V 20AH (YTX20L-BS)
Charging SystemThree-phase AC generator, 490W @ 5000 rpm
Starter Motor12V 1.0 kW
Ignition Timing10° BTDC @ 1100 rpm (fixed advance)
Headlight12V 60/55W (halogen)
Fuse BoxMain 30A, Headlight 15A, Signal 10A, Ignition 10A

WARNING! Disconnect battery before performing electrical work. Follow wiring diagrams precisely.

Chassis & Suspension

Frame, suspension, and steering components service.

  1. Front Suspension: 41mm telescopic fork, 5.5 inches travel
  2. Rear Suspension: Pro-Link with single shock, 4.3 inches travel
  3. Front Tire: 130/70-18 63H
  4. Rear Tire: 160/80-16 75H
  5. Wheel Alignment: Toe-in 0-3mm
  6. Steering Head Bearing: Adjust to 0.04-0.12 in-lb preload

CAUTION! Always use proper jack points when lifting motorcycle. Check all fasteners for proper torque.

Transmission & Drive

Transmission service and final drive maintenance.

Tip: Change final drive oil every 8,000 miles. Check for drive shaft spline wear during service.

Brake System

Hydraulic brake system service and specifications.

ComponentSpecification
Front BrakeDual hydraulic disc, 296mm
Rear BrakeSingle hydraulic disc, 316mm
Brake FluidDOT 4
Master CylinderFront: 5/8", Rear: 1/2"
Brake Pad ThicknessReplace when less than 0.08 in (2.0 mm)
Rotor ThicknessFront: 0.20 in (5.0 mm), Rear: 0.20 in (5.0 mm)

WARNING! Always bleed brakes after service. Never reuse brake fluid.

Troubleshooting

Common issues and corrective actions for the GL1500.

SymptomPossible CauseCorrective Action
Hard startingWeak battery, dirty carbsCheck battery voltage; clean carburetors; verify choke operation
Poor idleVacuum leak, sync neededCheck vacuum lines; synchronize carburetors; adjust idle mixture
Electrical issuesBad connections, statorCheck all connections; test stator output; verify regulator/rectifier
Transmission noiseLow oil, worn gearsCheck oil level; inspect shift forks; examine gear teeth
Brake pulsationWarped rotorsMeasure rotor runout; replace if exceeds 0.006 in (0.15 mm)
OverheatingLow coolant, thermostatCheck coolant level; test thermostat; flush cooling system

Service Note: Always refer to factory service manual for complex repairs.

Specifications

Wiring Diagrams

Complete electrical schematics available in factory service manual. Key systems include:

  1. Main wiring harness routing and connections
  2. Ignition system circuit diagram
  3. Charging system testing procedures
  4. Lighting and accessory circuits
  5. Audio system wiring schematic
  6. Instrument cluster connections

Note: For detailed wiring diagrams, refer to Honda factory service manual or authorized dealer.

Technical Support: Contact authorized Honda dealer or Honda Customer Service for technical assistance.

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