1988 Honda GL1500 Service Manual

The 1988 Honda GL1500 is a touring motorcycle featuring a 1520cc liquid-cooled horizontally opposed six-cylinder engine, shaft drive, reverse gear, comprehensive instrumentation, integrated luggage system, and advanced touring amenities. This service manual covers maintenance procedures, specifications, troubleshooting, and repair information for proper servicing and upkeep of your GL1500 Gold Wing.

1. General Information 2. Specifications 3. Periodic Maintenance 4. Engine Service 5. Fuel System 6. Electrical System 7. Chassis & Suspension 8. Transmission & Drive 9. Brake System 10. Troubleshooting 11. Wiring Diagrams

General Information

Introduction to the Honda GL1500 Gold Wing, model identification, vehicle identification number locations, and general service precautions.

ComponentDescription
Model CodeGL1500A (Standard), GL1500I (Interstate)
VIN LocationRight side steering head
Engine NumberRight crankcase above alternator
Color CodesCandy Spectra Red, Black, Pearl White
Service IntervalsRefer to maintenance schedule
Torque SpecificationsCritical fasteners listed in specs section
Fluid CapacitiesEngine oil, coolant, final drive oil
Special ToolsRequired for specific procedures
Safety PrecautionsAlways use center stand, disconnect battery
Lifting PointsProper jack locations for service

Specifications

Complete technical specifications for the 1988 Honda GL1500 Gold Wing.

Periodic Maintenance

Recommended maintenance schedule and procedures for routine service.

  1. Pre-ride Inspection: Check tires, brakes, lights, fluids before each ride
  2. 600 Miles/1000 km: Initial service - oil change, valve adjustment, nut/bolt check
  3. 4000 Miles/6000 km: Regular service - oil/filter, air filter, brake inspection
  4. 8000 Miles/12000 km: Major service - spark plugs, coolant, brake fluid
  5. 16000 Miles/24000 km: Comprehensive service - carb sync, valve adjustment

WARNING! Always use Honda Genuine parts and recommended fluids. Improper maintenance can lead to component failure and safety hazards.

Engine Service

Detailed procedures for engine maintenance, repair, and overhaul.

Valve Adjustment: Required every 16,000 miles. Clearance: Intake 0.15mm, Exhaust 0.20mm

Oil Change: Capacity 4.2 quarts with filter. Use 10W-40 motorcycle oil

Cooling System: Capacity 3.4 liters. Use 50/50 coolant mixture

Spark Plugs: NGK DPR8EA-9, gap 0.9mm. Replace every 8,000 miles

Compression Test: Normal range 185-213 psi, variation max 28 psi between cylinders

Fuel System

Carburetor service, fuel pump, filter replacement, and fuel system troubleshooting.

  1. Fuel tank removal and cleaning procedures
  2. Carburetor synchronization using vacuum gauges
  3. Float level adjustment: 12.5mm
  4. Pilot screw setting: 2-1/8 turns out from lightly seated
  5. Fuel pump pressure test: 2.1-2.6 psi
  6. Fuel filter replacement interval: 16,000 miles

CAUTION! Gasoline is extremely flammable. Work in well-ventilated area away from ignition sources.

Electrical System

Battery, charging system, ignition, lighting, and accessory circuit service.

ComponentSpecification
Battery12V 20Ah, maintenance required
Alternator Output490W @ 5000 RPM
Starter Motor1.0 kW brush type
Spark AdvanceElectronic, 10° BTDC @ idle
Headlight12V 60/55W halogen
Fuse BoxMain 30A, sub fuses 10A-15A

Chassis & Suspension

Frame, suspension components, steering head bearings, and wheel service.

  1. Front fork oil change: 486ml per leg, 10W oil
  2. Steering head bearing adjustment: Proper preload setting
  3. Rear shock preload adjustment: 5-position rotary cam
  4. Wheel bearing inspection and replacement
  5. Tire mounting and balancing procedures

Tip: Always use a torque wrench for critical chassis fasteners.

Transmission & Drive

Transmission service, clutch adjustment, reverse gear operation, and final drive maintenance.

Clutch Adjustment: Free play 10-20mm at lever end

Transmission Oil: Capacity 2.6 quarts, 10W-40 motorcycle oil

Final Drive Oil: Capacity 220ml, 80W-90 gear oil

Reverse Gear Operation: Electric motor engagement procedure

Drive Shaft: Spline lubrication every 16,000 miles

Brake System

Hydraulic brake system service, pad replacement, rotor inspection, and bleeding procedures.

  1. Front brake pad replacement: Wear limit 1.0mm
  2. Rear brake pad replacement: Wear limit 1.0mm
  3. Brake fluid: DOT 4, replace every 2 years
  4. Rotor thickness: Front min 4.0mm, Rear min 5.0mm
  5. Brake bleeding sequence: Right front, left front, rear

WARNING! Brake fluid damages paint. Use care when handling. Test brakes after service.

Troubleshooting

SymptomPossible CauseCorrective Action
Hard startingWeak battery, fuel deliveryCheck battery voltage, fuel flow to carbs
Poor idleCarb sync, vacuum leaksSynchronize carbs, check intake boots
OverheatingCoolant level, thermostatCheck coolant, test thermostat operation
Electrical failureBattery, charging systemTest alternator output, regulator/rectifier
Brake dragCalipers, master cylinderRebuild calipers, check master cylinder
Transmission noiseOil level, worn gearsCheck oil level, inspect transmission

Diagnostic Tools: Multimeter, compression tester, vacuum gauges required for proper diagnosis.

Wiring Diagrams

Complete electrical schematics for main harness, lighting circuits, ignition system, and accessory connections.

Service Support: For technical assistance contact Honda Customer Service or authorized Honda dealership.

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