1987_chevrolet_light_duty_truck_service_manual.pdf

The 1987 Chevrolet Light Duty Truck Service Manual provides comprehensive technical information for servicing and maintaining Chevrolet light duty trucks from the 1987 model year. This manual covers engine systems, transmission, brakes, suspension, electrical systems, and routine maintenance procedures for models including C10, C20, K10, and K20 series trucks.

1. General Information 2. Engine Service 3. Transmission & Drivetrain 4. Brake Systems 5. Suspension & Steering 6. Electrical Systems 7. Body & Interior 8. Maintenance Schedules 9. Troubleshooting 10. Specifications 11. Wiring Diagrams

General Information

Overview of 1987 Chevrolet light duty truck models, vehicle identification, and service procedures.

Model SeriesDescription
C102WD half-ton pickup
C202WD three-quarter ton pickup
K104WD half-ton pickup
K204WD three-quarter ton pickup
R102WD Suburban
VIN LocationsDriver side dashboard, door jamb
Service IntervalsEvery 7,500 miles or 12 months
Fluid CapacitiesEngine oil: 5 quarts, coolant: 15 quarts
Lubrication PointsChassis, steering, suspension components
Safety PrecautionsAlways use jack stands, disconnect battery

Engine Service

Detailed procedures for engine maintenance, repair, and overhaul.

  1. Engine Identification: 4.3L V6, 5.0L V8, 5.7L V8, 6.2L Diesel
  2. Tune-up Procedures: Spark plugs, ignition timing, carburetor adjustment
  3. Compression Testing: Specifications and procedures
  4. Oil Change: Filter replacement and oil type recommendations
  5. Cooling System: Radiator, water pump, thermostat service

WARNING! Allow engine to cool before servicing cooling system. Use proper safety equipment.

Transmission & Drivetrain

Service procedures for manual and automatic transmissions, transfer cases, and differentials.

  1. Manual Transmission: 3-speed, 4-speed, and 5-speed models
  2. Automatic Transmission: TH350, TH400, 700R4 service
  3. Transfer Case: NP208, NP241 service procedures
  4. Driveshaft: U-joint replacement and balancing
  5. Differential: Gear oil change and axle service

CAUTION! Support vehicle securely when working underneath. Use transmission jack for removal.

Brake Systems

Suspension & Steering

Front and rear suspension service, alignment procedures, and steering system maintenance.

Front Suspension: Control arms, ball joints, torsion bars (4WD), coil springs (2WD)

Rear Suspension: Leaf spring inspection, shackle replacement, shock absorbers

Steering: Gearbox adjustment, pitman arm, tie rods, alignment specifications. Wheel Alignment: Camber, caster, toe adjustment procedures. Tire Rotation: Recommended patterns and intervals.

Electrical Systems

Battery, starting, charging, lighting, and accessory electrical systems.

  1. Battery Service: Testing, charging, cable replacement
  2. Starting System: Starter motor, solenoid service
  3. Charging System: Alternator output test, regulator service
  4. Lighting Systems: Headlight adjustment, bulb replacement
  5. Instrument Cluster: Gauge operation, speedometer cable

Tip: Always disconnect battery negative cable before electrical work.

Body & Interior

Body panel service, door adjustment, glass replacement, and interior component repair.

  1. Door Service: Hinge replacement, latch adjustment
  2. Window Regulators: Manual and power window repair
  3. Seat Service: Bench seat mechanisms, power seats
  4. Dashboard: Instrument cluster removal, HVAC controls
  5. Exterior Trim: Moldings, emblems, bed components
  6. Paint & Finish: Touch-up procedures, color codes
  7. Weatherstripping: Door and window seal replacement
  8. Bed Liner: Factory and aftermarket installation

WARNING! Use proper tools for glass removal. Support heavy components during service.

Maintenance Schedules

Factory recommended maintenance intervals and service procedures.

Troubleshooting

Diagnostic procedures for common problems and performance issues.

SymptomPossible CauseCorrective Action
Hard startingFuel delivery, ignition timingCheck fuel pressure, verify timing, inspect plugs
OverheatingCooling system, thermostatPressure test system, replace thermostat, flush radiator
Brake pullCalipers, fluid contaminationInspect calipers, replace fluid, check alignment
Electrical drainAlternator, accessoriesPerform draw test, inspect diodes, check circuits
Transmission slipFluid level, bandsCheck fluid, adjust bands, inspect clutch packs

Diagnostic Tools: Multimeter, compression tester, vacuum gauge required.

Specifications

Technical specifications for all major components and systems.

Wiring Diagrams

Complete electrical schematics for all truck models and options.

Copyright © 1987 General Motors Corporation. All rights reserved. This service manual contains proprietary technical information for authorized service personnel. For additional support, contact Chevrolet Customer Service or authorized dealerships.

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