1987 Toyota 4x4 Pickup Chiltons Manual

The 1987 Toyota 4x4 Pickup Chiltons Manual provides comprehensive service, repair, and maintenance information for the 1987 Toyota 4WD pickup truck. This manual covers engine systems (22R-E 2.4L EFI), transmission (5-speed manual), 4WD system, suspension, brakes, electrical, and chassis components. Includes troubleshooting guides, specifications, torque values, and step-by-step repair procedures for DIY mechanics and professional technicians.

1. Vehicle Specifications 2. Engine Systems 3. Transmission & Drivetrain 4. 4WD System 5. Suspension & Steering 6. Brake Systems 7. Electrical System 8. Routine Maintenance 9. Troubleshooting 10. Torque Specifications 11. Wiring Diagrams

Vehicle Specifications

Complete technical specifications for the 1987 Toyota 4x4 Pickup.

SpecificationDetails
Engine22R-E 2.4L EFI inline-4
Horsepower116 hp @ 4800 RPM
Torque140 lb-ft @ 2800 RPM
Transmission5-speed manual (G52)
Transfer CasePart-time 4WD
Front AxleSolid axle with leaf springs
Rear AxleSemi-floating rear axle
Fuel Capacity17.2 gallons
Payload Capacity1,640 lbs
Towing Capacity3,500 lbs

Engine Systems

Detailed service procedures for the 22R-E 2.4L EFI engine.

  1. Fuel Injection System: Diagnosis and service of EFI components
  2. Ignition System: Timing adjustment, distributor service
  3. Cooling System: Radiator, thermostat, water pump replacement
  4. Exhaust System: Manifold, catalytic converter service
  5. Lubrication System: Oil pump, filter replacement procedures

WARNING! Always disconnect battery before working on electrical systems. Use proper jack stands when lifting vehicle.

Transmission & Drivetrain

Service procedures for manual transmission and drivetrain components.

  1. Clutch System: Adjustment and replacement procedures
  2. Transmission: G52 5-speed manual service and repair
  3. Driveshaft: U-joint inspection and replacement
  4. Differential: Front and rear differential service
  5. Fluid Specifications: Gear oil types and capacities

CAUTION! Transmission work requires special tools and expertise. Use correct gear oil specifications.

4WD System

Part-time 4WD system operation and maintenance.

Suspension & Steering

Front and rear suspension system service.

Front Suspension: Solid axle with leaf springs, shock absorbers, steering linkage. Rear Suspension: Leaf spring setup with overload springs. Steering: Recirculating ball steering gear, tie rods, drag link.

Alignment specifications: Toe-in, caster, camber adjustments. Wheel bearing maintenance and repacking procedures.

Brake Systems

Front disc and rear drum brake service.

  1. Front Brakes: Disc brake pad replacement, caliper service
  2. Rear Brakes: Drum brake shoe replacement, wheel cylinder service
  3. Master Cylinder: Bench bleeding and installation
  4. Brake Lines: Inspection and replacement procedures
  5. Parking Brake: Cable adjustment and service

Tip: Always test brake system in safe area after service work.

Electrical System

Complete electrical system diagnosis and repair.

  1. Starting System: Starter motor, solenoid testing
  2. Charging System: Alternator output testing, voltage regulator
  3. Lighting Systems: Headlight, taillight, turn signal circuits
  4. Instrument Cluster: Gauge and warning light systems
  5. Wiring: Circuit protection, ground locations

WARNING! Disconnect battery before electrical work. Use circuit diagrams for accurate diagnosis.

Routine Maintenance

Scheduled maintenance intervals and procedures.

Oil Change: Every 3,000 miles or 3 months. Filter: Oil, air, fuel filter replacement. Tune-up: Spark plugs, wires, cap and rotor. Fluid Services: Transmission, transfer case, differential fluids. Belt Inspection: Alternator, power steering, A/C belts.

Troubleshooting

Common problems and diagnostic procedures.

SymptomPossible CauseCorrective Action
Hard startingFuel pump, filter, ignitionCheck fuel pressure, spark, compression
4WD not engagingVacuum lines, hubsInspect vacuum system, manual hubs
Transmission noiseLow fluid, bearingsCheck fluid level, inspect for wear
Brake pullCalipers, alignmentInspect brakes, check alignment
Electrical issuesGrounds, batteryCheck battery, clean grounds

Torque Specifications

Critical fastener torque values.

ComponentTorque Value
Cylinder head bolts59 ft-lbs
Main bearing caps65 ft-lbs
Rod bearing caps36 ft-lbs
Flywheel bolts65 ft-lbs
Wheel lug nuts76 ft-lbs
Spark plugs13 ft-lbs

Wiring Diagrams

Complete electrical schematics for all systems.

Starting/Charging Systems: Battery, starter, alternator circuits. Lighting Systems: Headlights, parking lights, turn signals. Engine Management: EFI computer, sensors, injectors. Instrument Panel: Gauges, warning lights, switches. Accessory Circuits: Radio, heater, power options.

Note: Use multimeter for circuit testing. Refer to color codes in diagrams.

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