1987 Suzuki Quadrunner 250 Service Manual

The 1987 Suzuki Quadrunner 250 is a reliable four-wheel ATV featuring a 246cc four-stroke single-cylinder engine, automatic transmission with high/low range, shaft drive, front and rear suspension, electric start, and comprehensive instrumentation. This service manual covers maintenance procedures, specifications, troubleshooting, and repair guidelines for optimal performance and longevity.

1. General Information 2. Specifications 3. Periodic Maintenance 4. Engine Service 5. Fuel System 6. Electrical System 7. Drive System 8. Suspension & Steering 9. Brakes 10. Troubleshooting 11. Wiring Diagrams

General Information

Overview of the 1987 Suzuki Quadrunner 250 ATV, including model identification, safety precautions, and general maintenance guidelines.

ComponentDescription
Model CodeLT250F
Vehicle TypeAll-Terrain Vehicle (ATV)
Recommended FuelRegular unleaded (87 octane)
Oil Capacity1.6 quarts (1.5 liters)
Transmission Fluid10W-40 motor oil
Curb Weight386 lbs (175 kg)
Load Capacity220 lbs (100 kg)
Towing CapacityNot recommended

Specifications

Periodic Maintenance

Regular maintenance schedule for optimal performance and safety.

  1. Daily: Check fuel level, tire pressure, brake operation
  2. Every 100 miles: Check oil level, clean air filter, inspect brakes
  3. Every 500 miles: Change engine oil, check drive shaft, lubricate fittings
  4. Every 1000 miles: Change transmission fluid, inspect spark plug, check valve clearance
  5. Seasonal: Clean carburetor, check battery, inspect suspension

WARNING! Always perform maintenance in well-ventilated area. Use proper safety equipment.

Engine Service

Detailed procedures for engine maintenance and repair.

Service ItemSpecification
Spark PlugNGK DR8ES, gap 0.028-0.031 in
Valve Clearance (cold)Intake: 0.002-0.003 in, Exhaust: 0.003-0.004 in
Idle Speed1400 ± 100 rpm
Compression Pressure142-171 psi at 400 rpm
Oil Pressure4.3-5.7 psi at 3000 rpm

Torque Specifications: Cylinder head bolts: 20 ft-lbs, Spark plug: 13 ft-lbs, Oil drain plug: 22 ft-lbs

Fuel System

Carburetor specifications and service procedures.

  1. Carburetor Type: Mikuni VM26SS
  2. Main Jet: #130
  3. Pilot Jet: #30
  4. Needle Jet: 0-2
  5. Float Level: 0.98 in (25 mm)
  6. Fuel Filter: Replace every 2000 miles

CAUTION! Gasoline is highly flammable. Work in well-ventilated area away from ignition sources.

Electrical System

Electrical specifications and troubleshooting guide.

Testing Procedures: Battery voltage: 12.6V (fully charged), Charging output: 13.5-14.5V at 3000 rpm

Drive System

Transmission and final drive maintenance.

  1. Transmission Fluid Capacity: 1.1 quarts (1.0 liter)
  2. Fluid Type: 10W-40 motorcycle oil
  3. Drive Shaft: Inspect boots every 500 miles
  4. CVT Belt: Replace every 2000 miles or if cracked
  5. Front Differential: Check oil level every 1000 miles

WARNING! Never operate with damaged drive components. Replace worn parts immediately.

Suspension & Steering

Suspension settings and steering maintenance.

ComponentSpecification
Front Shock Preload5-position adjustable
Rear Shock Preload5-position adjustable
Steering Stem BearingsTapered roller bearings
Wheel Alignment0° toe-in
Tire Pressure (front)3.6 psi (25 kPa)
Tire Pressure (rear)3.6 psi (25 kPa)

Brakes

Brake system specifications and service procedures.

CAUTION! Always test brakes after service before riding.

Troubleshooting

SymptomPossible CauseCorrective Action
Engine won't startFuel, spark, or compression issueCheck fuel flow, spark plug, compression
Poor performanceClogged air filter, dirty carburetorClean/replace air filter, clean carburetor
Transmission slippingWorn CVT belt, low fluidReplace belt, check fluid level
Electrical failureDead battery, blown fuseCharge/replace battery, check fuses
Brakes draggingStuck caliper, contaminated fluidClean caliper, flush brake fluid
OverheatingLow oil, clogged cooling finsCheck oil level, clean cooling fins

Wiring Diagrams

Complete electrical schematics for the 1987 Suzuki Quadrunner 250.

Key Circuits: Starting system, charging system, lighting system, ignition system

Color Codes: R=Red, B=Black, W=White, G=Green, Y=Yellow, Br=Brown, Lg=Light Green

Connector Locations: Under seat, behind headlight, near battery

Service Support: For technical assistance, contact Suzuki customer service or authorized dealer.

1987 Suzuki Quadrunner 250 Service Manual © - All Rights Reserved 2025