1987 Suzuki Intruder 700 Manual

The 1987 Suzuki Intruder 700 is a V-twin cruiser motorcycle featuring a 699cc four-stroke engine, shaft drive system, hydraulic disc brakes, electronic ignition, and distinctive cruiser styling. This manual covers essential information for operation, maintenance, troubleshooting, and specifications. Below are key sections for safety, features, operation, maintenance, and technical specifications.

1. Features at a Glance 2. Safety Information 3. Operation Instructions 4. Specifications 5. Controls and Instruments 6. Maintenance Schedule 7. Basic Maintenance Procedures 8. Storage Guidelines 9. Regulatory Information 10. Troubleshooting

Features at a Glance

Key components: 699cc V-twin engine, shaft final drive, hydraulic disc brakes, electronic ignition, cruiser styling with low seat height.

Feature	Description
Engine Type	4-stroke, V-twin, air-cooled
Displacement	699cc
Final Drive	Shaft drive
Braking System	Hydraulic disc front and rear
Ignition System	Electronic CDI
Fuel System	Mikuni carburetors
Seat Height	Low profile cruiser design
Weight	Approximately 220 kg (485 lbs)
Fuel Capacity	12 liters (3.2 gallons)
Transmission	5-speed constant mesh

Safety Information

Always wear appropriate safety gear and inspect motorcycle before riding.

Pre-ride inspection: Check tires, brakes, lights, and fluid levels.
Protective gear: Always wear helmet, eye protection, gloves, and protective clothing.
Riding position: Maintain proper riding posture for control and comfort.
Load limits: Do not exceed maximum weight capacity of 180 kg (397 lbs).

WARNING! Motorcycle operation requires skill and attention. Never operate under influence of alcohol or drugs. Always obey traffic laws.

Operation Instructions

Starting procedure and basic operation guidelines.

Starting: Turn ignition key, set choke for cold starts, pull clutch lever, press starter button.
Warm-up: Allow engine to warm up for 2-3 minutes before riding.
Shifting: Use clutch lever for smooth gear changes through 5-speed transmission.
Braking: Apply both front and rear brakes progressively for controlled stopping.

CAUTION! Avoid rapid acceleration and hard braking during break-in period (first 800 km/500 miles).

Specifications

Engine: 699cc, 4-stroke, V-twin, air-cooled
Bore x Stroke: 76.0 x 77.0 mm
Compression Ratio: 9.5:1
Fuel System: Twin Mikuni BS34SS carburetors
Ignition: Electronic CDI
Transmission: 5-speed constant mesh
Final Drive: Shaft
Front Brake: Hydraulic disc, single
Rear Brake: Hydraulic disc
Fuel Capacity: 12 liters (3.2 US gallons)
Seat Height: 700 mm (27.6 inches)
Dry Weight: 220 kg (485 lbs)

Controls and Instruments

Handlebar controls and instrument panel functions.

Right Handlebar: Front brake lever, starter button, engine kill switch, throttle grip.

Left Handlebar: Clutch lever, turn signal switch, headlight dimmer switch, horn button.

Instrument Panel: Speedometer, odometer, tripmeter, neutral indicator, high beam indicator, turn signal indicators, oil pressure warning light.

Key Switches: Ignition switch, steering lock, fuel tank cap.

Maintenance Schedule

Regular maintenance intervals for optimal performance and longevity.

Service Item	Every 1000 km	Every 6000 km	Every 12000 km
Engine oil change	✓	✓	✓
Oil filter replacement		✓	✓
Air filter cleaning		✓	✓
Spark plug replacement			✓
Brake fluid change			✓
Drive shaft lubrication		✓	✓
Valve clearance check			✓

Basic Maintenance Procedures

Essential maintenance tasks for owners.

Oil change: Drain old oil, replace filter, refill with recommended 10W-40 motorcycle oil.
Chain adjustment: Check and adjust drive chain slack to 20-30mm.
Tire pressure: Maintain 28-30 psi front, 32-34 psi rear (check when cold).
Brake inspection: Check pad wear and fluid level regularly.
Battery maintenance: Check electrolyte level, clean terminals, ensure proper charge.

Tip: Always use genuine Suzuki parts and recommended lubricants for best performance.

Storage Guidelines

Proper storage procedures for extended periods of non-use.

Fuel system: Add fuel stabilizer and run engine for 5 minutes.
Battery: Remove and store in cool, dry place with periodic charging.
Tires: Inflate to recommended pressure and elevate off ground if possible.
Cleaning: Wash and wax thoroughly before storage.
Cover: Use breathable motorcycle cover in dry storage area.

CAUTION! Do not store with fuel in carburetors without stabilizer to prevent gum formation.

Regulatory Information

Manufactured by Suzuki Motor Corporation. Meets applicable DOT and EPA standards for 1987 model year. This vehicle is designed for on-road use only. Always obey local traffic laws and regulations. For technical support or service information, contact authorized Suzuki dealerships.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Engine won't start	Fuel, spark, or compression issue	Check fuel level, spark plugs, battery charge, and choke operation
Poor acceleration	Clogged air filter, carburetor issues	Clean/replace air filter, check carburetor synchronization
Electrical problems	Battery, fuse, or wiring	Check battery voltage, inspect fuses, examine wiring connections
Brake issues	Worn pads, air in lines	Inspect brake pads, bleed brake system if spongy
Unusual noises	Various mechanical issues	Identify source of noise; check chain, bearings, engine components

Professional Service: Complex repairs should be performed by qualified Suzuki technicians.

Parts and Service: Contact authorized Suzuki dealerships for genuine parts and professional service.