1987 Suzuki Intruder 700 Free Manual Download

The 1987 Suzuki Intruder 700 is a classic V-twin cruiser motorcycle featuring a 697cc four-stroke engine, shaft drive system, dual exhaust, low-slung profile, and distinctive cruiser styling. This manual provides comprehensive information for maintenance, repair, specifications, and operation. Below are key sections covering safety, features, maintenance procedures, specifications, troubleshooting, and free download options.

1. Features at a Glance 2. Safety Information 3. Specifications 4. Maintenance Schedule 5. Engine System 6. Electrical System 7. Fuel System 8. Brake System 9. Troubleshooting 10. Download Information

Features at a Glance

Key components: 697cc V-twin engine, shaft final drive, dual exhaust system, cruiser styling, low seat height.

Feature	Description
Engine Type	4-stroke, 45° V-twin, SOHC, air-cooled
Displacement	697cc
Bore x Stroke	80.0 x 69.4mm
Compression Ratio	9.5:1
Fuel System	Mikuni BS34SS carburetors
Ignition System	Transistorized electronic ignition
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Telescopic fork
Rear Suspension	Dual shocks, adjustable preload

Safety Information

Always perform safety checks before riding. Wear proper protective gear.

Pre-ride inspection: Check tires, brakes, lights, controls, oil, fuel.
Protective gear: Always wear helmet, eye protection, gloves, jacket, pants, boots.
Riding precautions: Be visible, maintain safe distance, watch for hazards.
Maintenance safety: Use proper tools; secure motorcycle during work.

WARNING! Motorcycle operation requires skill and attention. Never operate under influence of alcohol or drugs.

Specifications

Overall Length: 2,330mm (91.7 in)
Overall Width: 855mm (33.7 in)
Overall Height: 1,135mm (44.7 in)
Wheelbase: 1,610mm (63.4 in)
Seat Height: 700mm (27.6 in)
Ground Clearance: 140mm (5.5 in)
Dry Weight: 223kg (492 lbs)
Fuel Capacity: 13 liters (3.4 US gal)
Oil Capacity: 3.0 liters (3.2 US qt)
Front Tire: 100/90-19 57H
Rear Tire: 140/90-15 70H

Maintenance Schedule

Regular maintenance ensures optimal performance and safety.

Item	Every 600mi	Every 3,750mi	Every 7,500mi
Engine oil	Replace	Replace	Replace
Oil filter	-	Replace	Replace
Air filter	Clean	Clean	Replace
Spark plugs	Inspect	Replace	Replace
Valve clearance	-	Adjust	Adjust
Brake fluid	Inspect	Replace	Replace
Drive shaft oil	-	Replace	Replace

Engine System

697cc V-twin engine maintenance and service procedures.

Oil change: Warm engine, drain oil, replace filter, refill with 3.0L SAE 10W-40.
Valve adjustment: Check clearance when cold; intake 0.03-0.07mm, exhaust 0.08-0.12mm.
Spark plugs: NGK D8EA; gap 0.7-0.8mm.
Cooling: Keep fins clean; ensure proper airflow.

CAUTION! Engine components get extremely hot. Allow to cool before servicing.

Electrical System

12V electrical system with transistorized ignition.

Battery: 12V 14Ah; keep terminals clean and tight.
Charging system: Three-phase AC generator; output 280W at 5,000 rpm.
Fuses: Main 20A, Headlight 10A, Signal 10A, Ignition 10A.
Bulbs: Headlight 60/55W, Brake/Tail 21/5W, Turn Signal 21W.

Tip: Check battery voltage regularly; should read 12.8V when fully charged.

Fuel System

Dual Mikuni BS34SS carburetors with vacuum petcock.

Carburetor adjustment: Pilot screw 1-1/2 turns out; sync carburetors.
Fuel filter: Replace annually or every 3,000 miles.
Fuel lines: Inspect for cracks; replace if hardened or leaking.
Air filter: Clean foam element in solvent, re-oil with proper air filter oil.

WARNING! Gasoline is highly flammable. Work in well-ventilated area away from ignition sources.

Brake System

Hydraulic disc brakes front and rear.

Component	Specification
Front Brake	Single disc, twin-piston caliper
Rear Brake	Single disc, single-piston caliper
Brake Fluid	DOT 4
Pad Thickness	Replace when less than 1.0mm
Rotor Thickness	Front: 4.0mm min, Rear: 5.0mm min

Troubleshooting

Symptom	Possible Cause	Corrective Action
Engine won't start	Fuel, spark, compression	Check fuel flow, spark plugs, battery charge, kill switch
Poor idle	Carburetor sync, vacuum leak	Sync carburetors, check intake boots, adjust pilot screws
Electrical failure	Battery, fuses, connections	Test battery, check fuses, clean connections
Brake issues	Fluid, pads, air in lines	Check fluid level, pad wear, bleed brakes if spongy
Overheating	Oil level, cooling fins	Check oil level, clean cooling fins, verify proper mixture

Emergency: Always carry basic tools and first aid kit when riding.

Download Information

This free manual download includes complete service procedures, wiring diagrams, exploded views, and technical specifications for the 1987 Suzuki Intruder 700. File format: PDF. File size: Approximately 45MB.

Download Instructions: Click the "Download Pdf" buttons throughout this manual to access the free download. The file will begin downloading immediately.

Compatibility: Windows, Mac, Linux, iOS, Android devices with PDF reader capability.