1987 Porsche 944 Manual Transmission

The 1987 Porsche 944 features a robust 5-speed manual transmission system designed for optimal performance and driving engagement. This rear-wheel drive sports car utilizes a transaxle layout with the transmission mounted at the rear for improved weight distribution. Below are key sections covering specifications, operation, maintenance, troubleshooting, and technical details.

1. Transmission Specifications 2. Gear Ratios and Performance 3. Operation and Shifting Techniques 4. Maintenance Schedule 5. Fluid Requirements 6. Clutch System 7. Common Issues and Solutions 8. Transmission Removal and Installation 9. Technical Diagrams 10. Warranty Information 11. Troubleshooting Guide

Transmission Specifications

The 1987 Porsche 944 manual transmission is a Type 016 5-speed unit with synchronized gears and hydraulic clutch operation.

SpecificationDetails
Transmission Type5-speed manual, rear-mounted transaxle
Model CodeType 016
Clutch TypeSingle dry disc, hydraulic operation
Final Drive Ratio3.889:1
Fluid Capacity2.2 liters (2.3 quarts)
Fluid Type75W-90 GL-5 Gear Oil
Shift PatternH-pattern with reverse left and up
WeightApproximately 85 lbs (38.5 kg)
Case MaterialAluminum alloy
SynchronizersBorg-Warner style on all forward gears

Gear Ratios and Performance

Optimal gear selection for various driving conditions and performance requirements.

  1. 1st Gear: 3.500:1 - For initial acceleration and steep inclines
  2. 2nd Gear: 2.059:1 - City driving and moderate acceleration
  3. 3rd Gear: 1.400:1 - Highway cruising and overtaking
  4. 4th Gear: 1.000:1 - Direct drive for fuel efficiency
  5. 5th Gear: 0.829:1 - Overdrive for high-speed cruising
  6. Reverse: 3.500:1 - Matching 1st gear ratio

PERFORMANCE NOTE: Maximum recommended shift points: 1-2: 35 mph, 2-3: 55 mph, 3-4: 75 mph, 4-5: 95 mph.

Operation and Shifting Techniques

Proper shifting techniques to ensure smooth operation and extended transmission life.

  1. Clutch Operation: Depress clutch pedal fully before shifting; release smoothly
  2. Shifting Sequence: Pause briefly in neutral between gear changes
  3. Rev Matching: Blip throttle during downshifts for smoother engagement
  4. Cold Operation: Allow transmission to warm up in first few minutes of driving
  5. Reverse Engagement: Come to complete stop before selecting reverse gear

WARNING! Do not rest hand on shift lever during normal driving as this can cause premature wear.

Maintenance Schedule

Fluid Requirements

Proper fluid selection and maintenance procedures for optimal transmission performance.

Recommended Fluid: Porsche-approved 75W-90 GL-5 gear oil or equivalent synthetic gear oil.

Capacity: 2.2 liters (2.3 US quarts) when dry, 2.0 liters (2.1 US quarts) during fluid change.

Change Procedure: Remove fill plug first, then drain plug. Refill until fluid runs out fill hole. Torque plugs to 25 Nm (18 ft-lbs).

Clutch System

Hydraulic clutch system specifications and maintenance requirements.

  1. Clutch Disc Diameter: 215mm
  2. Clutch Type: Single dry disc with diaphragm spring
  3. Hydraulic Fluid: DOT 4 brake fluid
  4. Master Cylinder: 19.05mm bore
  5. Slave Cylinder: 22.2mm bore
  6. Pedal Free Play: 5-10mm at pedal pad

Tip: Bleed clutch hydraulic system whenever fluid is changed or if pedal feels spongy.

Common Issues and Solutions

Typical problems encountered with the 944 manual transmission and their remedies.

  1. Difficulty Shifting: Check clutch hydraulic system and fluid level
  2. Grinding Gears: Inspect synchronizers and shift linkage
  3. Transmission Noise: Verify proper fluid level and condition
  4. Leaking Fluid: Check seals and gaskets, particularly input shaft seal
  5. Vibration: Inspect transmission mounts and driveshaft couplings

WARNING! Address transmission issues promptly to prevent further damage.

Transmission Removal and Installation

Basic procedure for transmission removal and installation (professional recommended).

  1. Disconnect battery and remove air filter housing
  2. Remove shift linkage and clutch slave cylinder
  3. Support engine and remove transmission crossmember
  4. Disconnect driveshaft and speedometer cable
  5. Remove bellhousing bolts and lower transmission
  6. Reverse procedure for installation

CAUTION! Transmission weighs approximately 85 lbs; use proper lifting equipment.

Technical Diagrams

Reference diagrams for transmission components and shift linkage.

Shift Linkage Assembly: Consists of shift lever, carrier, and connecting rods with rubber bushings.

Transmission Cross-section: Shows gear arrangement, synchronizers, and bearing locations.

Hydraulic Clutch System: Diagrams of master cylinder, slave cylinder, and fluid lines.

Warranty Information

Original warranty coverage and current support options.

Original Porsche warranty: 2 years/unlimited mileage from date of purchase. Current support available through Porsche Classic Center for genuine replacement parts. For technical assistance, contact Porsche Customer Service at 1-800-PORSCHE or visit www.porsche.com.

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Difficulty shifting into gearLow clutch fluid, worn clutchCheck fluid level, bleed system, inspect clutch wear
Grinding during shiftsWorn synchronizers, low fluidReplace synchronizers, check fluid level and condition
Transmission jumps out of gearWorn detents, shift linkageInspect shift forks and detent mechanism
Noise in neutralInput shaft bearing wearReplace input shaft bearing
Vibration under accelerationWorn driveshaft couplingsReplace flex disc and center support bearing
Fluid leaksWorn seals, loose plugsReplace input/output shaft seals, check plug tightness

Professional Service: Recommended for complex transmission repairs. Contact authorized Porsche service center.

Parts Support: Genuine Porsche parts available through Porsche Classic program.

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