1987 Mercedes 420SEL Service Manual

The 1987 Mercedes 420SEL is a luxury sedan featuring a 4.2L V8 engine, rear-wheel drive, 4-speed automatic transmission, advanced suspension system, comprehensive electrical systems, and premium interior amenities. This service manual covers maintenance procedures, technical specifications, troubleshooting, and repair guidelines for proper vehicle upkeep. Below are key sections for specifications, maintenance schedules, systems overview, troubleshooting, and service procedures.

1. Vehicle Specifications 2. Maintenance Schedule 3. Engine Systems 4. Transmission & Drivetrain 5. Suspension & Steering 6. Brake System 7. Electrical System 8. Fuel System 9. Cooling System 10. Interior & Body 11. Troubleshooting Guide

Vehicle Specifications

Technical specifications for the 1987 Mercedes 420SEL luxury sedan.

SpecificationDetails
Engine Type4.2L V8 M116/M117 gasoline engine
Displacement4196 cc
Power Output201 hp @ 5200 rpm
Torque228 lb-ft @ 3500 rpm
Transmission4-speed automatic (722.3)
DrivetrainRear-wheel drive
Fuel SystemBosch K-Jetronic fuel injection
BrakesFour-wheel disc brakes with ABS
SuspensionIndependent front and rear with hydropneumatic self-leveling
Wheelbase121.1 inches

Maintenance Schedule

Recommended maintenance intervals for optimal vehicle performance.

  1. Oil and filter change: Every 7,500 miles or 12 months
  2. Air filter replacement: Every 15,000 miles
  3. Spark plugs: Every 30,000 miles
  4. Transmission fluid: Every 30,000 miles
  5. Coolant flush: Every 2 years
  6. Brake fluid: Every 2 years
  7. Timing chain inspection: Every 60,000 miles

WARNING! Use only Mercedes-Benz approved fluids and parts. Follow torque specifications precisely.

Engine Systems

Comprehensive guide to the 4.2L V8 engine maintenance and repair.

  1. Engine removal and installation procedures
  2. Cylinder head service and valve adjustment
  3. Timing chain and sprocket replacement
  4. Fuel injection system service (K-Jetronic)
  5. Ignition system maintenance
  6. Emission control systems
  7. Oil pump and lubrication system

CAUTION! Engine components are precision parts; handle with care and use proper tools.

Transmission & Drivetrain

Suspension & Steering

The 420SEL features advanced hydropneumatic self-leveling suspension and power steering system.

Front Suspension: Double wishbone with hydropneumatic struts, stabilizer bar

Rear Suspension: Multi-link with hydropneumatic struts, self-leveling system

Steering: Recirculating ball power steering, 16.1:1 ratio

Hydraulic System: Fluid level check, pump replacement, strut service procedures. Alignment Specifications: Camber, caster, and toe settings with adjustment procedures.

Brake System

Four-wheel disc brakes with Bosch anti-lock braking system (ABS).

  1. Brake pad replacement: Front and rear procedures
  2. Rotor service: Measurement and replacement specifications
  3. Brake fluid bleeding: Proper sequence and procedure
  4. ABS component testing: Wheel sensors and control unit
  5. Parking brake: Cable adjustment and shoe replacement

Tip: Always use Mercedes-Benz approved brake fluid DOT 4.

Electrical System

Comprehensive electrical system including charging, starting, and accessory systems.

  1. Battery: 12V 80Ah, location in engine compartment
  2. Alternator: 90A output, testing and replacement
  3. Starter motor: Removal and installation procedure
  4. Fuse box: Location and circuit identification
  5. Lighting systems: Headlight adjustment, bulb replacement
  6. Instrument cluster: Removal and bulb replacement
  7. Power accessories: Windows, seats, sunroof operation

WARNING! Disconnect battery before electrical work to prevent short circuits.

Fuel System

Bosch K-Jetronic mechanical fuel injection system maintenance.

Fuel Pump: Electric in-tank and main pump testing. Fuel Filter: Replacement every 15,000 miles. Injectors: Testing and cleaning procedures. Cold Start Valve: Operation and testing. Fuel Pressure Regulator: Adjustment and replacement. Air Flow Sensor: Plate movement and control pressure.

Cooling System

Pressurized cooling system with electric fan and thermostat control.

Radiator: Aluminum core with plastic tanks

Water Pump: Centrifugal type with replacement procedure

Thermostat: 87°C opening temperature

Coolant: Mercedes-Benz antifreeze/water mixture 50/50

CAUTION! Never open radiator cap when engine is hot - risk of severe burns.

Interior & Body

Luxury interior features and body maintenance procedures.

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Engine cranks but won't startFuel delivery, ignitionCheck fuel pressure, spark plugs, ignition coil
Rough idleVacuum leaks, dirty injectorsInspect vacuum hoses, clean K-Jetronic components
Transmission shifts hardFluid level, throttle linkageCheck ATF level, adjust throttle cable
ABS light onWheel sensor, hydraulic unitTest wheel sensors, check ABS relay
Electrical issuesBattery, alternator, groundsTest charging system, clean battery connections

Technical Support: Contact authorized Mercedes-Benz service center

Parts: Genuine Mercedes-Benz parts recommended for all repairs

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