1987 Honda CBR 600 Hurricane Manual

The 1987 Honda CBR 600 Hurricane is a legendary sport motorcycle featuring a 598cc liquid-cooled inline-four engine, 16-valve DOHC configuration, 6-speed transmission, aluminum frame, Pro-Link rear suspension, and dual front disc brakes. This comprehensive manual covers safety procedures, technical specifications, maintenance schedules, troubleshooting, and operational guidelines for proper ownership and maintenance of this iconic sport bike.

1. Features at a Glance 2. Safety Information 3. Technical Specifications 4. Controls and Instruments 5. Maintenance Schedule 6. Engine Service 7. Electrical System 8. Brake System 9. Troubleshooting 10. Storage & Winterization 11. Warranty Information

Features at a Glance

Key components: 598cc inline-four engine, aluminum diamond frame, Pro-Link rear suspension, full fairing design, dual front disc brakes.

FeatureDescription
Engine Type598cc liquid-cooled inline-four cylinder
Valve TrainDOHC 16-valve
Compression Ratio11.0:1
Transmission6-speed constant mesh
FrameAluminum diamond type
Suspension Front39mm air-assisted fork
Suspension RearPro-Link single shock
Brakes FrontDual hydraulic disc
Brakes RearSingle hydraulic disc
Fuel Capacity4.8 gallons (18 liters)

Safety Information

Always wear proper protective gear and follow safe riding practices.

  1. Pre-ride inspection: Check tires, brakes, lights, controls before each ride.
  2. Protective gear: Always wear helmet, eye protection, gloves, jacket, and boots.
  3. Riding skills: Take motorcycle safety course; practice in safe area.
  4. Load limits: Do not exceed maximum weight capacity of 400 lbs.

WARNING! Motorcycles lack protection of enclosed vehicles. Always ride defensively and assume other drivers cannot see you.

Technical Specifications

Controls and Instruments

Handlebar controls: Right side - engine stop switch, start button, throttle. Left side - clutch lever, turn signals, horn, high/low beam.

Instrument Panel: Speedometer, tachometer, fuel gauge, temperature gauge, odometer, trip meter, neutral, turn signal, high beam, oil pressure warning lights.

Key positions: OFF, ON, PARK (tail light only). Steering lock: Push key in and turn to LOCK position when handlebars are fully turned left.

Maintenance Schedule

Regular maintenance ensures optimal performance and safety.

  1. Pre-ride: Check tires, controls, lights, oil level, fuel.
  2. Every 600 miles: Change oil and filter, check/adjust chain, check tire pressure.
  3. Every 4,000 miles: Clean air filter, check valve clearance, inspect brakes.
  4. Every 8,000 miles: Replace spark plugs, check carburetor synchronization.
  5. Every 12,000 miles: Replace brake fluid, check wheel bearings.

CAUTION! Use only Honda Genuine parts or their equivalent to maintain performance and reliability.

Engine Service

598cc inline-four requires regular maintenance for optimal performance.

  1. Oil change: Use SAE 10W-40 motorcycle oil, capacity 3.7 quarts with filter change.
  2. Valve clearance: Check every 4,000 miles - intake: 0.15-0.19mm, exhaust: 0.20-0.24mm.
  3. Spark plugs: NGK CR8EH-9, gap 0.8-0.9mm, replace every 8,000 miles.
  4. Cooling system: Check coolant level regularly, replace every 2 years.
  5. Carburetor: Synchronize every 8,000 miles using vacuum gauges.

WARNING! Engine components become extremely hot during operation. Allow engine to cool before performing maintenance.

Electrical System

12-volt DC system with maintenance-free battery.

  1. Battery: 12V 10Ah, keep terminals clean and tight.
  2. Charging system: Three-phase AC generator, output 300W at 5,000 RPM.
  3. Fuses: Main fuse 30A, spare fuses located under seat.
  4. Bulbs: Headlight 60/55W, brake/tail 21/5W, turn signal 21W.

Tip: Check battery voltage regularly; should read 12.8-13.0V when fully charged.

Brake System

Hydraulic disc brakes front and rear require periodic maintenance.

  1. Brake fluid: Use DOT 4, replace every 2 years or 12,000 miles.
  2. Pad inspection: Check thickness regularly, replace if less than 1mm.
  3. Rotor inspection: Check for scoring or warping, minimum thickness marked.
  4. Bleeding: Bleed system if spongy feel or air bubbles visible.

WARNING! Brake fluid is corrosive and absorbs moisture. Keep away from painted surfaces and skin.

Troubleshooting

SymptomPossible CauseCorrective Action
Engine won't startBattery/kill switch/fuelCheck battery charge; ensure kill switch is in RUN position; check fuel valve.
Poor idleCarburetor sync/air filterSynchronize carburetors; clean/replace air filter; check for vacuum leaks.
Electrical failureBattery/fusesCheck battery connections; inspect all fuses; test charging system.
Brake problemsFluid/padsCheck fluid level; inspect pad wear; bleed system if spongy.
Chain noiseLubrication/tensionClean and lubricate chain; adjust to 1.0-1.2 inches free play.

Emergency: Always carry basic tools and tire repair kit when riding.

Service: Contact authorized Honda dealer for complex repairs.

Storage & Winterization

Proper storage prevents damage during extended non-use.

  1. Fuel system: Add fuel stabilizer and run engine for 5 minutes.
  2. Battery: Remove and store on maintenance charger.
  3. Tires: Inflate to maximum pressure and elevate off ground if possible.
  4. Cleaning: Wash and wax entire motorcycle; apply protectant to rubber components.

CAUTION! Store in dry, cool location away from direct sunlight and moisture.

Warranty Information

Limited warranty: 12 months from date of purchase with no mileage limitation. Covers defects in material and workmanship. Normal maintenance, adjustments, and wear items excluded. For warranty service, contact authorized Honda dealer with proof of purchase. Keep maintenance records for warranty validation.

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