1987 GMC Sierra Repair Manual

The 1987 GMC Sierra Repair Manual provides comprehensive guidance for maintaining and repairing the 1987 GMC Sierra truck series. This manual covers engine systems (including 4.3L V6, 5.0L V8, and 5.7L V8 engines), transmission (4-speed manual, 5-speed manual, and 3-speed automatic), braking system, suspension, electrical systems, fuel system, cooling system, and routine maintenance procedures. Below are key sections for specifications, maintenance schedules, troubleshooting, and repair procedures.

1. Vehicle Specifications 2. Routine Maintenance 3. Engine Repair 4. Transmission Service 5. Brake System 6. Suspension & Steering 7. Electrical System 8. Fuel System 9. Cooling System 10. Troubleshooting Guide 11. Wiring Diagrams

Vehicle Specifications

Key specifications for 1987 GMC Sierra models including engine options, transmission types, and chassis details.

SpecificationDetails
Engine Options4.3L V6, 5.0L V8, 5.7L V8
Transmission4-speed manual, 5-speed manual, 3-speed automatic
Fuel SystemCarbureted (standard), TBI available on select models
Brake SystemFront disc, rear drum with power assist
SuspensionIndependent front, leaf spring rear
Wheelbase117.5" (short bed), 131.5" (long bed)
Fuel Capacity20 gallons (standard), 34 gallons (optional)
Gross Vehicle Weight4,600 - 6,200 lbs depending on configuration
Electrical System12-volt negative ground
Cooling System16-18 quart capacity with pressure cap

Routine Maintenance

Regular maintenance schedule and procedures for optimal vehicle performance.

  1. Oil Change: Every 3,000 miles or 3 months - Use 10W-30 motor oil
  2. Oil Filter Replacement: Replace with every oil change
  3. Air Filter: Inspect every 6,000 miles, replace as needed
  4. Spark Plugs: Replace every 30,000 miles - Gap: 0.035"
  5. Coolant Flush: Every 30,000 miles or 24 months
  6. Transmission Fluid: Check level monthly, change every 15,000 miles
  7. Brake Fluid: Check monthly, replace every 2 years
  8. Tire Rotation: Every 6,000 miles

WARNING! Always disconnect battery before performing electrical work. Use jack stands when working under vehicle.

Engine Repair

Diagnostic and repair procedures for 4.3L, 5.0L, and 5.7L engines.

  1. Compression Test: Remove all spark plugs, test each cylinder (should be 130-160 psi)
  2. Timing Adjustment: Set initial timing to 6° BTDC with timing light
  3. Valve Adjustment: Hydraulic lifters - check for proper lash
  4. Carburetor Adjustment: Set idle mixture and speed according to specifications
  5. Ignition System: Test coil, distributor, and spark plug wires
  6. Oil Pressure: Should be 35-45 psi at operating temperature

CAUTION! Allow engine to cool before removing radiator cap. Use proper safety equipment.

Transmission Service

Manual and automatic transmission service procedures.

Brake System

Front disc and rear drum brake service and repair.

Front Disc Brakes: Pad replacement, rotor inspection, caliper service. Rear Drum Brakes: Shoe replacement, wheel cylinder inspection, adjustment.

Brake Specifications: Front pad thickness minimum 1/8", rotor thickness minimum 1.125", rear shoe lining minimum 1/16".

  1. Bleed brakes starting from wheel farthest from master cylinder
  2. Adjust parking brake cable for proper tension
  3. Check brake hoses for cracks or damage
  4. Test brake operation before road testing

Suspension & Steering

Front and rear suspension components and steering system maintenance.

  1. Ball Joint Inspection: Check for play with wheels off ground
  2. Tie Rod Ends: Replace if any looseness detected
  3. Shock Absorbers: Test bounce test - should stop after 1-2 cycles
  4. Leaf Springs: Inspect for cracks or sagging
  5. Steering Gear: Check for leaks, adjust if necessary
  6. Wheel Alignment: Toe-in: 1/8" to 1/4", Camber: 0° to +1°

Tip: Always torque suspension bolts to specification with vehicle at normal ride height.

Electrical System

12-volt electrical system diagnosis and repair.

Battery: Group 24, 12-volt, 550 CCA. Alternator: 63-amp output. Starter: Direct drive type.

  1. Battery Testing: Specific gravity 1.265, voltage 12.6V fully charged
  2. Charging System: Test alternator output at 2000 RPM - should be 13.5-14.5 volts
  3. Starting System: Voltage drop test - maximum 0.5V drop
  4. Fuse Panel: Located under dashboard, check for blown fuses
  5. Lighting System: Headlight adjustment, turn signal operation

Fuel System

Carburetor and fuel delivery system service.

Supports both carbureted and TBI fuel systems.

  1. Fuel Pump Pressure: Mechanical pump 4-6 psi, electric pump 9-13 psi
  2. Carburetor Adjustment: Set idle speed 600-650 RPM in drive (automatic)
  3. Fuel Filter Replacement: Replace every 12,000 miles
  4. Tank Cleaning: Remove sediment and debris from fuel tank
  5. Fuel Lines: Inspect for leaks and deterioration

WARNING! No smoking or open flames when working on fuel system. Have fire extinguisher available.

Cooling System

Radiator, water pump, and thermostat service.

Cooling Capacity: 16-18 quarts with heater. Thermostat: Opens at 195°F. Pressure Cap: 15 psi.

  1. Radiator Flush: Reverse flush to remove sediment
  2. Water Pump: Check for bearing play and leaks
  3. Hose Inspection: Replace if soft, cracked, or swollen
  4. Fan Clutch: Test for proper operation
  5. Coolant Mixture: 50/50 ethylene glycol and water

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Engine won't startFuel, spark, or compression issueCheck fuel delivery, spark plugs, compression test
Poor fuel economyCarburetor adjustment, timingAdjust carburetor, check ignition timing
OverheatingCoolant level, thermostat, water pumpCheck coolant, replace thermostat, test water pump
Brake pullStuck caliper, contaminated padsInspect calipers, replace pads, check alignment
Electrical issuesBattery, alternator, groundsTest charging system, clean battery terminals

Reset: Disconnect battery for 30 minutes to reset computer if equipped.

Service: Refer to GMC dealership for complex electrical diagnostics.

Wiring Diagrams

Complete electrical schematics for 1987 GMC Sierra.

Includes starting circuit, charging circuit, lighting system, ignition system, and accessory wiring. Diagrams show wire colors, connector locations, and circuit protection devices.

Note: Use multimeter for circuit testing. Refer to color codes: BLK-black, RED-red, WHT-white, BLU-blue, YEL-yellow, GRN-green, BRN-brown, ORG-orange.

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