1987 Ford Ranger Repair Manual Free

The 1987 Ford Ranger Repair Manual provides comprehensive guidance for maintaining and repairing the 1987 Ford Ranger pickup truck. This manual covers engine systems, transmission, brakes, suspension, electrical systems, and routine maintenance procedures for both 2WD and 4WD models. Below are key sections covering safety precautions, technical specifications, troubleshooting, and step-by-step repair procedures.

1. Vehicle Specifications 2. Engine Systems 3. Transmission & Drivetrain 4. Brake System 5. Suspension & Steering 6. Electrical System 7. Routine Maintenance 8. Troubleshooting Guide 9. Safety Precautions 10. Tools & Equipment 11. Common Repairs

Vehicle Specifications

Key specifications for the 1987 Ford Ranger including engine options, dimensions, and capacities.

SpecificationDetails
Engine Options2.0L I4, 2.3L I4, 2.9L V6
Transmission4-speed manual, 5-speed manual, 3-speed automatic
Drivetrain2WD, 4WD
Fuel Capacity15.2 gallons
Wheelbase107.9 inches (Regular Cab), 113.9 inches (Super Cab)
Payload Capacity1,250-1,600 lbs
Oil Capacity4-5 quarts (varies by engine)
Curb Weight2,800-3,200 lbs
Brake SystemFront disc, rear drum
Coolant Capacity9-11 quarts

Engine Systems

Detailed repair and maintenance procedures for engine components.

  1. Engine removal and installation procedures
  2. Cylinder head removal and valve adjustment
  3. Timing belt/chain replacement
  4. Fuel system service (carburetor and fuel injection)
  5. Ignition system troubleshooting and repair
  6. Cooling system maintenance and repair
  7. Exhaust system inspection and replacement

WARNING! Always disconnect battery before working on electrical components. Allow engine to cool before servicing.

Transmission & Drivetrain

Manual and automatic transmission service procedures.

  1. Manual transmission removal and installation
  2. Clutch replacement and adjustment
  3. Automatic transmission fluid service
  4. Transfer case service (4WD models)
  5. Drive shaft inspection and U-joint replacement
  6. Differential service and gear oil replacement
  7. 4WD system troubleshooting

CAUTION! Use proper jack stands when working under vehicle. Transmission fluid may be hot.

Brake System

Suspension & Steering

Front and rear suspension component service.

Front Suspension: Twin-I-Beam system, ball joints, tie rods, wheel bearings. Rear Suspension: Leaf springs, shackles, bushings. Steering: Gearbox adjustment, power steering pump service, alignment specifications.

Shock absorber replacement, spring inspection, steering linkage service, wheel alignment procedures, tire rotation patterns.

Electrical System

Battery, charging, and starting system diagnostics.

  1. Battery testing and replacement procedures
  2. Alternator removal and testing
  3. Starter motor service and replacement
  4. Fuse box locations and circuit identification
  5. Lighting system repair (headlights, taillights, turn signals)
  6. Instrument cluster service and bulb replacement
  7. Wiring diagram interpretation

Tip: Always use multimeter for electrical diagnostics. Disconnect battery before electrical work.

Routine Maintenance

Scheduled maintenance intervals and procedures.

  1. Oil change procedure and recommended intervals
  2. Air filter replacement (engine and cabin)
  3. Spark plug replacement and gap specifications
  4. Fuel filter replacement procedure
  5. Coolant flush and replacement
  6. Transmission fluid service intervals
  7. Brake fluid replacement schedule
  8. Tire rotation and pressure specifications
  9. Lubrication points and grease intervals

WARNING! Use proper disposal methods for used fluids. Follow torque specifications precisely.

Troubleshooting Guide

Common problems and diagnostic procedures.

SymptomPossible CauseCorrective Action
Engine won't startBattery, starter, fuel systemCheck battery voltage, fuel delivery, spark
Poor fuel economyAir filter, oxygen sensor, timingReplace air filter, check sensors, verify timing
Brake vibrationWarped rotors, worn padsResurface or replace rotors, install new pads
Steering wanderAlignment, worn componentsCheck alignment, inspect tie rods and ball joints
Electrical issuesGround connections, alternatorClean grounds, test charging system
Transmission slippingLow fluid, worn clutchCheck fluid level, inspect clutch components
OverheatingCoolant leak, thermostatPressure test system, replace thermostat

Safety Precautions

Essential safety measures for all repair work.

Always use jack stands, wear safety glasses, disconnect battery, work in well-ventilated area, use proper tools, follow torque specifications, dispose of fluids properly, avoid working alone on major repairs.

CAUTION! Never work under vehicle supported only by jack. Use approved lifting equipment.

Tools & Equipment

Recommended tools for 1987 Ford Ranger repairs.

Common Repairs

Step-by-step procedures for frequently needed repairs.

  1. Brake pad and shoe replacement with adjustment
  2. Spark plug and wire replacement
  3. Oil and filter change procedure
  4. Battery replacement and cable service
  5. Headlight and bulb replacement
  6. Wiper blade installation
  7. Thermostat replacement
  8. Fuel filter replacement
  9. Shock absorber installation
  10. Serpentine belt replacement (if equipped)

Reset: Some systems may require reset procedures after repairs.

Support: For additional help, consult Ford dealership or online Ranger forums.

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