1987 Ford Bronco Repair Manual

The 1987 Ford Bronco is a full-size SUV featuring four-wheel drive capability, available with either the 4.9L inline-six or 5.0L V8 engine, automatic or manual transmission options, and rugged body-on-frame construction. This comprehensive repair manual covers maintenance procedures, troubleshooting, component replacement, and service specifications for all major systems including engine, transmission, suspension, brakes, electrical, and body components.

1. Vehicle Specifications 2. Engine Systems 3. Transmission & Drivetrain 4. Suspension & Steering 5. Brake Systems 6. Electrical Systems 7. Body & Interior 8. Routine Maintenance 9. Troubleshooting Guide 10. Service Intervals 11. Technical Data

Vehicle Specifications

Key specifications for the 1987 Ford Bronco including engine options, dimensions, and capacities.

SpecificationDetails
Engine Options4.9L I6 (300 CID), 5.0L V8 (302 CID)
Transmission4-speed manual, 3-speed automatic
Wheelbase104.7 inches
Overall Length180.5 inches
Fuel Capacity33 gallons
Transfer CaseBorg-Warner 13-45 manual shift
Front AxleDana 44 Twin-Traction Beam
Rear AxleFord 8.8-inch
Curb Weight4,200-4,600 lbs
Towing Capacity6,000 lbs (properly equipped)

Engine Systems

Comprehensive engine service procedures for both 4.9L I6 and 5.0L V8 engines.

  1. Engine removal and installation procedures
  2. Cylinder head removal and valve adjustment
  3. Timing chain/belt replacement specifications
  4. Fuel system service: carburetor adjustment and fuel pump replacement
  5. Ignition system: distributor timing and spark plug gap settings
  6. Cooling system: radiator flush and thermostat replacement
  7. Exhaust system inspection and component replacement

WARNING! Always disconnect battery before working on electrical components. Allow engine to cool completely before opening cooling system.

Transmission & Drivetrain

Service procedures for manual and automatic transmissions, transfer case, and differentials.

  1. Transmission removal and installation steps
  2. Clutch replacement and adjustment (manual transmission)
  3. Automatic transmission fluid change and filter replacement
  4. Transfer case service and fluid specifications
  5. Front and rear differential overhaul procedures
  6. U-joint replacement and driveshaft balancing
  7. 4WD system engagement troubleshooting

CAUTION! Use proper jack stands when working underneath vehicle. Transmission fluid may be hot after operation.

Suspension & Steering

Brake Systems

Complete brake system service including hydraulic systems, drums, discs, and parking brake.

Front Brakes: Disc brake pad replacement, caliper service, rotor machining specifications. Rear Brakes: Drum brake shoe replacement, wheel cylinder service, adjustment procedures. Master Cylinder: Bench bleeding and installation. Brake Lines: Steel and rubber line inspection and replacement. Parking Brake: Cable adjustment and component service.

Electrical Systems

Wiring diagrams, component testing, and repair procedures for all electrical systems.

  1. Battery testing and charging system diagnosis
  2. Starting system: starter motor and solenoid replacement
  3. Lighting circuits: headlight, tail light, and signal light repair
  4. Instrument cluster removal and gauge testing
  5. Wiring harness inspection and connector repair
  6. Alternator and voltage regulator service
  7. Fuse box location and circuit protection

Tip: Always use wiring diagrams for accurate circuit troubleshooting. Test circuits with multimeter before component replacement.

Body & Interior

Body panel alignment, door adjustment, window mechanism service, and interior component repair.

  1. Door panel removal and window regulator replacement
  2. Seat removal and upholstery repair procedures
  3. Dashboard component removal and installation
  4. Weatherstrip replacement and water leak diagnosis
  5. Tailgate mechanism service and adjustment
  6. Body mount inspection and replacement
  7. Paint code identification and touch-up procedures

WARNING! Use proper trim removal tools to avoid damage to plastic components. Support heavy parts during removal.

Routine Maintenance

Scheduled maintenance procedures to maintain optimal vehicle performance and longevity.

Troubleshooting Guide

Common problems and diagnostic procedures for various vehicle systems.

SymptomPossible CauseCorrective Action
Engine won't startIgnition, fuel, or battery issuesCheck spark, fuel delivery, battery voltage, starter operation
Rough idleVacuum leaks, carburetor adjustmentInspect vacuum hoses, adjust idle mixture, check ignition timing
4WD not engagingTransfer case linkage, vacuum systemCheck shift linkage adjustment, vacuum lines to front hubs
Brake pullingCaliper, hose, or alignment issuesInspect calipers for sticking, replace brake hoses, check alignment
Electrical gremlinsGround connections, alternatorClean and tighten ground connections, test alternator output

Diagnostic Tip: Always begin with simplest solutions first before major component replacement.

Service Intervals

Recommended maintenance schedule for optimal vehicle performance and reliability.

CAUTION! Severe service conditions may require more frequent maintenance intervals.

Technical Data

Complete technical specifications, torque values, and fluid capacities.

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