1987 EZ GO Golf Cart Repair Manual

The 1987 EZ GO Golf Cart Repair Manual provides comprehensive guidance for maintaining and repairing the 1987 EZ GO golf cart models. This manual covers engine systems, electrical components, braking systems, steering mechanisms, suspension, and routine maintenance procedures. Below are key sections for safety precautions, technical specifications, troubleshooting, repair procedures, and maintenance schedules.

1. Features and Specifications 2. Safety Precautions 3. Maintenance Schedule 4. Engine Systems 5. Electrical Systems 6. Braking System 7. Steering and Suspension 8. Troubleshooting Guide 9. Parts and Accessories 10. Warranty Information 11. Technical Support

Features and Specifications

Key components: 2-stroke gasoline engine, 244cc displacement, forward/reverse transmission, mechanical brake system, 12V electrical system.

Feature	Description
Engine Type	2-stroke, air-cooled gasoline engine
Displacement	244cc
Fuel Capacity	5.5 gallons
Transmission	Forward/Reverse gear system
Braking System	Mechanical drum brakes
Electrical System	12V battery with generator
Maximum Speed	12-15 mph
Payload Capacity	800 lbs
Tire Size	18 x 8.50-8
Overall Dimensions	91" L x 46" W x 57" H

Safety Precautions

Always follow safety procedures when performing maintenance or repairs.

Park on level surface and engage parking brake before working
Disconnect battery when working on electrical systems
Allow engine to cool before performing maintenance
Use proper lifting equipment when raising cart
Wear safety glasses and gloves during repairs

WARNING! Gasoline is flammable; no smoking near fuel system. Battery produces explosive gases.

Maintenance Schedule

Regular maintenance ensures optimal performance and longevity.

Daily: Check tire pressure, brake operation, fuel level
Weekly: Inspect battery terminals, check oil level
Monthly: Clean air filter, check spark plug
Every 6 months: Change engine oil, inspect brake pads
Annually: Flush cooling system, check wheel alignment

CAUTION! Use only recommended fluids and parts specified in this manual.

Engine Systems

Engine Type: 2-stroke Robin EC25-2PG engine
Compression Ratio: 6.5:1
Ignition System: Magneto ignition
Fuel System: Float-type carburetor
Oil System: Oil injection with separate reservoir
Cooling System: Air-cooled with fan
Starting System: Electric start with backup pull start

Electrical Systems

12V DC system with battery, generator, and various electrical components.

Components: 12V battery, starter/generator, voltage regulator, solenoid, key switch, forward/reverse switch.

Battery: Maintain proper water level, clean terminals monthly. Charging System: Generator output 14-15V at 2800 RPM. Lighting: Headlights, taillights, brake lights, turn signals (if equipped).

Braking System

Mechanical drum brakes on rear wheels with parking brake lever.

Brake adjustment: Turn adjuster nut on brake cable
Brake shoe replacement: Remove wheel and drum assembly
Parking brake: Adjust cable tension for proper engagement

Tip: Test brakes on level surface before each use.

Steering and Suspension

Rack and pinion steering with leaf spring suspension.

Steering adjustment: Check tie rod ends for wear
Wheel alignment: Toe-in setting 1/8" to 1/4"
Suspension: Inspect leaf springs and shackles
Wheel bearings: Repack annually or every 100 hours
Tire pressure: Maintain 20 PSI for optimal performance

WARNING! Always check steering components before operation.

Troubleshooting Guide

Symptom	Possible Cause	Corrective Action
Engine won't start	Fuel, spark, or compression issue	Check fuel level, spark plug, compression
Poor acceleration	Clutch or carburetor problem	Inspect drive clutch, clean carburetor
Electrical failure	Battery or charging system	Test battery voltage, check generator output
Brakes not working	Worn shoes or adjustment needed	Adjust brakes or replace shoes
Steering vibration	Wheel alignment or tire issue	Check alignment, balance tires

Reset: Disconnect battery for 30 seconds to reset electrical system.

Parts and Accessories

Genuine EZ GO parts recommended for optimal performance.

Warranty Information

Original warranty coverage has expired. EZ GO provides technical support for vintage models through authorized dealers.

CAUTION! Use of non-genuine parts may affect performance and safety.

Technical Support

For technical assistance, contact EZ GO customer service at 1-800-EZGO-USA or visit www.ezgo.com. Authorized service centers available nationwide for parts and repairs.