1987 EZ Go Electric Golf Cart Manual

The 1987 EZ Go Electric Golf Cart is a reliable electric-powered vehicle featuring a 36-volt electrical system, solid-state speed controller, heavy-duty frame construction, forward/reverse selector, mechanical brake system, and durable battery compartment. Designed for golf course use and light utility applications with a maximum payload capacity of 800 lbs. Below are key sections for safety, specifications, operation, maintenance, troubleshooting, and repair procedures.

1. Features at a Glance 2. Installation & Setup 3. First-Time Operation 4. Specifications 5. Controls and Operation 6. Battery System 7. Maintenance Procedures 9. Safety Features 10. Care & Storage 11. Regulatory Information 12. Troubleshooting

Features at a Glance

Key components: 36V electric motor, Solid-state speed controller, Forward/Reverse selector, Mechanical brake system, Battery compartment, Charging port.

Feature	Description
Electric Motor	36-volt DC series wound motor
Speed Controller	Solid-state with 0-5K ohm potentiometer
Forward/Reverse	Toggle switch for direction control
Brake System	Mechanical drum brakes on rear wheels
Battery Compartment	Holds six 6-volt deep cycle batteries
Charging Port	Standard EZ Go charging receptacle
Accelerator Pedal	Variable speed control
Parking Brake	Hand-operated lever
Frame Construction	Heavy-duty steel frame
Payload Capacity	800 lbs maximum

Installation & Setup

Unpack and inspect contents. Position on level surface.

Battery Installation: Install six 6-volt batteries in series connection.
Electrical Connections: Connect battery cables following polarity markings.
Charger Setup: Connect charging cable to cart receptacle and wall outlet.
Initial Charge: Charge batteries fully before first use (8-12 hours).

WARNING! Batteries are heavy; lift with proper equipment. Ensure all electrical connections are tight and secure.

First-Time Operation

Complete initial setup before operating cart.

Pre-operation Check: Verify battery charge, tire pressure, brake function.
Starting Procedure: Turn key to ON, select direction (F/R), press accelerator.
Speed Control: Gradual pressure on accelerator for smooth acceleration.
Braking: Apply brake pedal evenly; use parking brake when stationary.

CAUTION! Always check surroundings before moving. Use on approved surfaces only.

Specifications

Power System: 36-volt DC electric
Motor Type: Series wound DC motor
Battery Requirements: Six 6-volt deep cycle batteries
Charger: Automatic 36-volt charger
Speed Control: Solid-state controller with potentiometer
Brakes: Mechanical drum brakes
Frame: Heavy-duty steel construction
Maximum Speed: 12-14 mph (depending on load)
Range: 18-25 miles per charge
Payload Capacity: 800 lbs

Controls and Operation

Main controls: Key switch, Forward/Reverse selector, Accelerator pedal, Brake pedal, Parking brake.

Operation Sequence: Insert key and turn ON, select direction (F/R), press accelerator to move, use brake to slow/stop.

Speed Control: Variable pedal controls speed. Forward/Reverse: Toggle switch changes direction (cart must be stopped). Braking: Progressive pedal pressure for smooth stops. Parking: Engage parking brake when parked.

Battery System

Six 6-volt deep cycle batteries connected in series for 36-volt system.

Charging: Connect charger to cart and wall outlet; charger shuts off automatically.
Water Levels: Check monthly; add distilled water as needed.
Terminal Maintenance: Clean terminals regularly; apply anti-corrosion spray.
Storage: Charge fully before storage; recharge monthly if not in use.

Tip: Always charge after use. Avoid complete discharge for longer battery life.

Maintenance Procedures

Regular maintenance ensures optimal performance and longevity.

Weekly: Check tire pressure, battery water levels, brake function.
Monthly: Inspect battery terminals, clean connections, check frame for damage.
Quarterly: Lubricate moving parts, check brake adjustment, inspect electrical wiring.
Annually: Complete system inspection, battery load test, brake system service.

WARNING! Disconnect batteries before electrical maintenance. Wear protective equipment.

Safety Features

Key safety systems: Emergency brake, Speed limiting, Reverse warning buzzer, Roll-away protection.

Care & Storage

Clean with mild soap and water. Store in dry, covered area. Maintain battery charge during storage.

CAUTION! Do not use high-pressure washers. Keep electrical components dry.

Regulatory Information

Manufactured to meet golf cart safety standards. For off-road use only. Not designed for public road use. Copyright © 1987 EZ Go Textron; all rights reserved. For technical support, contact EZ Go customer service at 1-800-241-5855.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Cart won't move	Dead batteries/connections	Check battery charge; inspect connections; verify key is ON.
Reduced power/speed	Weak batteries	Charge batteries; check for damaged cells; test battery voltage.
Brakes not working	Adjustment needed	Adjust brake cables; inspect brake shoes; check fluid levels.
No reverse operation	F/R switch failure	Test F/R switch; check wiring; replace if defective.
Electrical issues	Loose connections	Inspect all electrical connections; check fuses; test controller.

Reset: Disconnect batteries for 5 minutes to reset controller.

Service: 1-800-241-5855; authorized EZ Go service centers