1987 Columbia Golf Cart Manual

The 1987 Columbia Golf Cart is a classic electric golf cart featuring a 36-volt electrical system, durable steel frame construction, forward/reverse operation, mechanical brake system, and reliable DC motor. This manual covers operation, maintenance, troubleshooting, and specifications for proper care and longevity of your Columbia golf cart.

1. Features at a Glance 2. Installation & Setup 3. First-Time Operation 4. Specifications 5. Controls and Operation 6. Battery Maintenance 7. Charging System 8. Brake System 9. Tire Maintenance 10. Safety Information 11. Troubleshooting

Features at a Glance

Key components: 36V DC electric motor, steel frame, forward/reverse selector, mechanical brake system, battery compartment, and charging port.

Feature	Description
Electric Motor	36V DC motor for quiet operation
Battery System	Six 6-volt batteries in series
Frame Construction	Durable steel frame with corrosion protection
Forward/Reverse	Selector switch for easy maneuverability
Brake System	Mechanical drum brakes on rear wheels
Charging Port	Standard golf cart charging connector
Speed Control	Variable speed pedal operation
Weight Capacity	Up to 800 lbs including passengers and cargo
Suspension	Leaf spring suspension system
Steering	Rack and pinion steering mechanism

Installation & Setup

Unpack and inspect contents. Ensure proper battery installation and initial charging.

Battery Installation: Install six 6V batteries in series connection.
Initial Charging: Charge batteries fully before first use (8-12 hours).
Tire Pressure: Inflate tires to recommended pressure (18-20 PSI).
Brake Check: Test mechanical brakes for proper operation.

WARNING! Golf cart is heavy; use proper lifting equipment. Ensure batteries are properly secured.

First-Time Operation

Follow these steps for initial operation and familiarization.

Battery Check: Ensure batteries are fully charged.
Direction Selector: Set forward/reverse switch to desired position.
Acceleration: Press accelerator pedal gradually for smooth start.
Braking: Apply brake pedal evenly for controlled stops.
Steering: Turn steering wheel smoothly for directional changes.

CAUTION! Always operate on level ground initially. Avoid sharp turns at high speeds.

Specifications

Model Year: 1987
Power System: 36V DC electric motor
Battery Requirements: Six 6V deep cycle batteries
Charging Time: 8-12 hours for full charge
Maximum Speed: 12-15 mph
Range: 18-25 miles per charge
Weight Capacity: 800 lbs maximum
Tire Size: 18 x 8.50-8
Brake System: Mechanical drum brakes
Frame Material: Steel with corrosion coating

Controls and Operation

Main controls: Accelerator pedal, brake pedal, forward/reverse switch, steering wheel.

Operation Sequence: Turn key to ON, select direction with F/R switch, press accelerator to move, use brake to stop.

Speed Control: Variable pedal - light pressure for slow speed, full pressure for maximum speed. Direction Control: Forward/Reverse switch must be in neutral position when changing directions. Parking: Set parking brake when stationary on inclines.

Battery Maintenance

Proper battery care ensures maximum performance and lifespan.

Water Levels: Check monthly, add distilled water as needed.
Terminal Cleaning: Clean terminals regularly to prevent corrosion.
Charging: Charge after each use, avoid complete discharge.
Storage: Charge fully before extended storage periods.

Tip: Wear protective gloves and eyewear when handling batteries.

Charging System

Standard golf cart charger with automatic shutoff.

Connect charger to cart before plugging into outlet.
Charger will indicate charging status with indicator lights.
Automatic shutoff prevents overcharging.
Typical charge time: 8-12 hours for depleted batteries.

WARNING! Charge in well-ventilated area. Do not charge near open flames.

Brake System

Mechanical drum brake system requires regular inspection.

Brake Adjustment: Adjust brake cables as needed for proper tension.
Lining Inspection: Check brake linings every 6 months for wear.
Parking Brake: Ensure parking brake holds on inclines.
Testing: Test brakes at low speed before each use.

CAUTION! Brakes may require adjustment over time. Test regularly.

Tire Maintenance

Proper tire care ensures safety and performance.

Pressure: Maintain 18-20 PSI in all tires. Inspection: Check for wear, damage, and proper inflation monthly. Rotation: Rotate tires every 500 hours of operation. Replacement: Replace tires when tread wear indicators are visible.

Safety Information

Always operate golf cart safely and responsibly.

Safety Rules: Wear seat belts if equipped, observe speed limits, use on approved surfaces only, no standing while moving, secure cargo properly, avoid steep inclines if not rated for them.

CAUTION! Golf cart is not designed for highway use. Keep hands and feet inside while moving.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Cart won't move	Dead batteries/connections	Check battery charge; inspect connections; ensure key is ON.
Reduced speed	Low batteries/worn motor	Charge batteries; check motor brushes; inspect wiring.
Brakes not working	Adjustment needed/worn linings	Adjust brake cables; replace worn brake linings.
Battery not holding charge	Old batteries/parasitic drain	Test batteries; check for electrical drains; replace if needed.
Steering difficulty	Low tire pressure/worn components	Inflate tires; inspect steering linkage; lubricate joints.

Reset: Disconnect batteries for 5 minutes to reset electrical system.

Service: Contact authorized Columbia service center for major repairs.