1987 36 Volt EZGO Golf Cart Manual

The 1987 36 Volt EZGO Golf Cart is a classic electric golf cart featuring a 36-volt electrical system, durable construction, and reliable performance. This manual covers operation, maintenance, troubleshooting, and safety procedures for the 1987 EZGO electric golf cart model. Below are key sections for safety, features, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Safety Information 3. Operation Instructions 4. Specifications 5. Controls and Components 6. Battery Maintenance 7. Charging Procedures 9. Routine Maintenance 10. Troubleshooting 11. Parts and Accessories

Features at a Glance

Key components: 36-volt electrical system, electric motor, battery compartment, forward/reverse selector, accelerator pedal, brake system, charger port.

Feature	Description
Electrical System	36-volt DC power system
Motor Type	Series wound DC electric motor
Battery Configuration	Six 6-volt batteries in series
Speed Control	Resistor coil speed controller
Forward/Reverse	Toggle switch selection
Braking System	Mechanical drum brakes
Charger Port	Standard 3-prong charging connector
Weight Capacity	Up to 800 pounds
Top Speed	Approximately 12-14 mph
Range	15-20 miles per charge

Safety Information

Always follow safety procedures when operating or maintaining your EZGO golf cart.

Always set parking brake when parked on inclines.
Do not exceed weight capacity of 800 pounds.
Keep hands and feet inside cart while moving.
Only charge in well-ventilated areas.
Wear safety glasses when working with batteries.

WARNING! Battery acid is corrosive; wear protective equipment when handling batteries. Never smoke near charging batteries.

Operation Instructions

Proper operation ensures optimal performance and longevity.

Key switch: Turn key to ON position.
Direction selection: Set forward/reverse switch to desired direction.
Acceleration: Press accelerator pedal gradually.
Braking: Apply brake pedal smoothly.
Parking: Set parking brake when stationary.

CAUTION! Always come to complete stop before changing direction. Avoid sudden acceleration and braking.

Specifications

Voltage System: 36 volts DC
Battery Requirements: Six 6-volt deep cycle batteries
Motor Power: 2.5 HP series wound DC motor
Charger Input: 110V AC, 60Hz
Frame: Steel construction
Body: ABS plastic
Tires: 18 x 8.50-8 turf tires
Brakes: Mechanical drum brakes
Steering: Rack and pinion
Overall Dimensions: 91" L x 47" W x 66" H

Controls and Components

Main control panel includes: Key switch, forward/reverse rocker switch, accelerator pedal, brake pedal, parking brake lever.

Dashboard: Key ignition, forward/reverse selector, battery charge indicator.

Electrical: Resistor speed controller, solenoid, motor, battery cables. Mechanical: Brake system, steering linkage, suspension. Battery compartment holds six 6-volt batteries in series configuration.

Battery Maintenance

Proper battery care extends battery life and cart performance.

Check water levels weekly; add distilled water as needed.
Keep terminals clean and tight; apply anti-corrosion spray.
Equalize batteries monthly to prevent sulfation.
Check specific gravity regularly with hydrometer.
Keep battery tops clean and dry.

Tip: Always charge batteries after each use, even if only used briefly.

Charging Procedures

Use only EZGO approved 36-volt automatic charger.

Park cart on level surface and set parking brake.
Turn key switch to OFF position.
Plug charger into cart charging port first.
Plug charger into 110V AC outlet.
Charger will automatically begin charging cycle.
Charger will shut off automatically when complete.
Disconnect from outlet first, then from cart.

WARNING! Never interrupt charging cycle. Charge in well-ventilated area only.

Routine Maintenance

Regular maintenance ensures reliable operation and safety.

Daily: Check tire pressure, test brakes
Weekly: Check battery water levels, clean cart
Monthly: Lubricate moving parts, check battery connections
Quarterly: Check brake adjustment, inspect cables
Annually: Complete electrical system inspection

CAUTION! Always disconnect main battery cables before performing electrical maintenance.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Cart won't move	Dead batteries, solenoid failure	Check battery charge; test solenoid operation
Reduced power/speed	Weak batteries, bad connections	Charge batteries; clean and tighten all connections
Cart moves intermittently	Loose wiring, microswitch issues	Inspect all wiring; test accelerator microswitch
Batteries not charging	Charger fault, bad connections	Test charger output; check charging receptacle
Excessive battery water use	Overcharging, high temperatures	Check charger voltage; ensure proper ventilation

Reset: Disconnect main negative cable for 30 seconds to reset controller.

Service: Contact authorized EZGO dealer for major repairs.

Parts and Accessories

Genuine EZGO parts ensure proper fit and performance. Common replacement parts: Batteries, tires, brake shoes, solenoid, speed controller, charger.

Accessories available: Rear seat kit, windshield, canopy, storage bags, utility beds.

Always use EZGO approved parts and accessories to maintain warranty and safety standards.