The 1987 35hp Mercury Manual to Electric Start Conversion Kit provides all necessary components to upgrade your manual pull-start outboard motor to convenient electric starting. This comprehensive kit includes starter motor, solenoid, wiring harness, ignition switch, battery cables, mounting hardware, and detailed installation instructions. Compatible with 1987 35hp Mercury outboard models, this conversion eliminates the need for manual pulling while maintaining original engine performance and reliability.
Complete electric start conversion package includes all essential parts for professional installation.
| Component | Description |
|---|---|
| Starter Motor | 12V DC high-torque marine starter |
| Solenoid | Heavy-duty 12V starter solenoid |
| Wiring Harness | Pre-assembled marine-grade wiring with connectors |
| Ignition Switch | Key-operated marine ignition with start position |
| Battery Cables | 2-gauge positive and negative cables with terminals |
| Mounting Brackets | Starter motor mounting hardware |
| Instruction Manual | Step-by-step installation guide |
| Fuse Holder | 30-amp inline fuse for circuit protection |
Essential tools and preparation needed before beginning installation.
WARNING! Disconnect spark plug wires before beginning work to prevent accidental starting.
Step-by-step installation procedure for electric start conversion.
CAUTION! Ensure all electrical connections are tight and corrosion-free.
Proper battery selection and maintenance for reliable electric starting.
Remote: Minimum 12V marine battery with 650 CCA rating. Maintain proper charge level and clean terminals regularly.
Battery: Ensure adequate capacity for multiple start attempts. Charging: Use marine battery charger to maintain optimal performance. Connections: Keep terminals clean and tight to prevent voltage drop.
Final verification and testing procedures after installation.
Tip: Test system with spark plugs disconnected initially to verify starter operation.
Common issues and solutions for electric start system.
| Symptom | Possible Cause | Corrective Action |
|---|---|---|
| Starter doesn't engage | Low battery/connections | Check battery voltage; verify all connections are tight. |
| Slow cranking | Weak battery/corrosion | Charge or replace battery; clean all terminals. |
| Clicking sound only | Solenoid issue | Test solenoid operation; check trigger wire connection. |
| No power to system | Blown fuse | Check and replace 30-amp fuse if necessary. |
| Starter runs continuously | Stuck solenoid | Replace solenoid; check ignition switch wiring. |
Reset: Disconnect battery and reconnect if electrical issues persist.
Service: Contact marine technician for complex electrical problems.
Regular maintenance schedule for electric start system longevity.
Monthly: Check battery terminals for corrosion. Quarterly: Test starter operation. Annually: Inspect wiring harness for damage.
CAUTION! Always disconnect battery before performing maintenance on electrical system.
Essential safety measures when working with marine electrical systems.
Always wear safety glasses when working near batteries. Keep sparks and flames away from battery area. Ensure proper ventilation when charging batteries. Follow all manufacturer safety guidelines.
12-month limited warranty on all kit components. Technical support available Monday-Friday 8am-5pm EST. Contact: 1-800-MARINE-1 or visit www.marineconversionkits.com