1986 Yamaha YZ 125 Manual

The 1986 Yamaha YZ 125 is a high-performance motocross motorcycle featuring a liquid-cooled 2-stroke 125cc engine, 6-speed transmission, front and rear suspension systems, disc brakes, and competition-oriented chassis design. This manual covers essential information for maintenance, operation, troubleshooting, and specifications to ensure optimal performance and longevity of your motorcycle.

1. Features at a Glance 2. Installation & Assembly 3. First-Time Setup 4. Specifications 5. Controls and Operation 6. Maintenance Procedures 7. Engine Service 8. Suspension & Brakes 9. Care & Storage 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Liquid-cooled 2-stroke engine, 6-speed transmission, front telescopic fork suspension, rear monoshock suspension, front and rear disc brakes, aluminum frame.

FeatureDescription
Engine TypeLiquid-cooled 2-stroke single cylinder
Displacement125cc
Transmission6-speed constant mesh
Front SuspensionTelescopic fork, air-adjustable
Rear SuspensionMonoshock, fully adjustable
Front BrakeSingle disc, hydraulic
Rear BrakeSingle disc, hydraulic
Frame TypeAluminum semi-double cradle
Fuel Capacity2.1 gallons (8 liters)
Dry Weight198 lbs (90 kg)

Installation & Assembly

Unpack and inspect all components. Ensure proper assembly before operation.

  1. Handlebar installation: Mount handlebars to triple clamp, tighten bolts to specified torque.
  2. Front wheel assembly: Install wheel between fork legs, align brake disc with caliper.
  3. Fuel system: Connect fuel lines to carburetor and fuel tank.
  4. Controls: Install throttle cable, clutch lever, brake levers per specifications.

WARNING! Motorcycle is heavy; use proper lifting techniques. Ensure all fasteners are tightened to specified torque values.

First-Time Setup

Complete initial setup procedures before first ride.

  1. Fuel mixture: Prepare 32:1 fuel/oil mixture using premium unleaded gasoline and 2-stroke oil.
  2. Suspension adjustment: Set sag and damping according to rider weight and conditions.
  3. Control positioning: Adjust lever and pedal positions for comfortable operation.
  4. Lubrication: Apply grease to all pivot points and bearings.

CAUTION! Always wear proper safety gear. Break in engine gradually during first hours of operation.

Specifications

Controls and Operation

Familiarize yourself with all controls before riding.

Left Handlebar: Clutch lever, horn button, high/low beam switch, turn signal switch.

Right Handlebar: Front brake lever, throttle grip, engine stop switch, start button.

Foot Controls: Gear shift lever (left), rear brake pedal (right).

Starting Procedure: Turn fuel valve ON, pull choke (cold engine), kick start firmly. Allow warm-up before riding.

Maintenance Procedures

Regular maintenance ensures optimal performance and safety.

  1. Pre-ride inspection: Check tire pressure, chain tension, brake operation, fluid levels.
  2. Air filter: Clean and re-oil every 2-3 rides or as needed for conditions.
  3. Chain maintenance: Clean and lubricate regularly, adjust tension to 1.2-1.6 inches.
  4. Brake pads: Inspect for wear, replace when thickness below minimum specification.

Tip: Keep maintenance log to track service intervals and repairs.

Engine Service

2-stroke engine requires specific maintenance procedures.

  1. Top end rebuild: Inspect piston and cylinder every 20-30 hours of operation.
  2. Carburetor adjustment: Main jet: #420, Pilot jet: #40, Needle: 6BFY42-3, Air screw: 1.5 turns out.
  3. Cooling system: Check coolant level, inspect hoses for leaks or damage.
  4. Exhaust system: Clean power valve regularly, repack silencer as needed.
  5. Ignition timing: Set to 1.8mm BTDC, check spark plug gap (0.6-0.7mm).

WARNING! Engine components become extremely hot during operation. Allow sufficient cooling time before servicing.

Suspension & Brakes

Proper suspension setup and brake maintenance crucial for control and safety.

Front Suspension: Oil capacity 435cc per leg, spring preload adjustable. Rear Suspension: Spring preload, compression and rebound damping adjustable. Brakes: Use DOT 4 brake fluid, bleed system annually or as needed.

Care & Storage

Proper storage prevents damage and maintains motorcycle condition.

Clean motorcycle thoroughly after each ride. For long-term storage: Drain fuel system, remove battery, lubricate all moving parts, store in dry location covered with breathable material.

CAUTION! Do not use high-pressure water spray on bearings or electrical components.

Regulatory Information

This motorcycle is designed for closed-course competition use only. Not legal for street use in most jurisdictions. Yamaha Motor Corporation, USA. For technical support and parts, contact authorized Yamaha dealers or visit www.yamaha-motor.com.

Troubleshooting

SymptomPossible CauseCorrective Action
Hard startingFouled plug, improper fuel mixReplace spark plug, ensure proper 32:1 fuel/oil ratio.
Poor performanceClogged air filter, carb issuesClean air filter, check carburetor jetting and settings.
OverheatingLow coolant, lean mixtureCheck coolant level, inspect for leaks, check jetting.
Transmission issuesWorn clutch, improper oilInspect clutch plates, use recommended transmission oil.
Brake problemsAir in system, worn padsBleed brake system, replace pads if below minimum thickness.

Service Intervals: Oil change every 10 hours, piston inspection every 20-30 hours.

Support: Contact authorized Yamaha dealer for technical assistance and genuine parts.

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