1986 Yamaha IT 200 Owners Manual

The 1986 Yamaha IT 200 is a legendary two-stroke enduro motorcycle featuring a 195cc air-cooled engine, 6-speed transmission, Mikuni carburetor, front and rear drum brakes, long-travel suspension, and lightweight steel frame. Designed for off-road performance with street-legal capabilities. Below are key sections for safety, features, operation, maintenance, specifications, and troubleshooting.

1. Features at a Glance 2. Pre-Ride Inspection 3. Operation Instructions 4. Specifications 5. Controls and Instruments 6. Maintenance Schedule 7. Basic Maintenance Procedures 8. Troubleshooting 9. Storage Guidelines 10. Warranty Information 11. Safety Warnings

Features at a Glance

Key components: 195cc two-stroke engine, 6-speed transmission, Mikuni VM32SS carburetor, front telescopic fork, rear monoshock suspension, front/rear drum brakes.

FeatureDescription
Engine TypeAir-cooled, single cylinder two-stroke
Displacement195cc
CarburetorMikuni VM32SS
Transmission6-speed constant mesh
Starting SystemKick starter
Front SuspensionTelescopic fork, 240mm travel
Rear SuspensionMonoshock, 230mm travel
Front BrakeDrum, 150mm
Rear BrakeDrum, 150mm
Fuel Capacity2.5 gallons (9.5 liters)

Pre-Ride Inspection

Always perform pre-ride inspection before operating motorcycle.

  1. Check fuel level and oil mixture (32:1 ratio recommended).
  2. Inspect tires for proper pressure and damage.
  3. Test brakes front and rear for proper operation.
  4. Check chain tension and lubrication.
  5. Verify all lights and controls function properly.

WARNING! Never operate motorcycle without proper pre-ride inspection. Failure to inspect may result in accident or injury.

Operation Instructions

Starting procedure and basic operation guidelines.

  1. Starting: Turn fuel valve ON, pull choke, kick start firmly.
  2. Warm-up: Allow engine to warm for 1-2 minutes before riding.
  3. Shifting: Use clutch for all gear changes; 1st gear down, 5 up.
  4. Braking: Apply both brakes simultaneously for maximum stopping power.
  5. Fuel mixture: Use premium unleaded gasoline with 2-stroke oil at 32:1 ratio.

CAUTION! Always wear proper protective gear including helmet, gloves, and boots.

Specifications

Controls and Instruments

Handlebar controls and instrument panel layout.

Right Handlebar: Front brake lever, throttle grip, engine stop switch.

Left Handlebar: Clutch lever, horn button, turn signal switch, high/low beam switch.

Instrument Panel: Speedometer, odometer, neutral indicator, high beam indicator, turn signal indicators.

Foot Controls: Gear shift lever (left), rear brake pedal (right), kick starter (right).

Maintenance Schedule

Regular maintenance intervals for optimal performance.

ItemEvery RideEvery 3 MonthsEvery 6 MonthsEvery Year
Engine Oil-Change--
Spark PlugCheck-Replace-
Air FilterCheckClean-Replace
ChainLubricateAdjust--
BrakesCheckAdjust-Inspect pads
TiresPressureInspect--

Basic Maintenance Procedures

Step-by-step maintenance instructions.

  1. Oil Change: Drain old oil, replace filter, refill with 1.1 quarts 10W-40.
  2. Spark Plug: Clean and gap to 0.024-0.028 inches, replace if worn.
  3. Air Filter: Remove foam element, clean in solvent, re-oil with filter oil.
  4. Chain Adjustment: Adjust to 1.2-1.6 inches free play at midpoint.
  5. Brake Adjustment: Adjust lever/pedal free play to specifications.

Tip: Always use genuine Yamaha parts for best performance and reliability.

Troubleshooting

SymptomPossible CauseCorrective Action
Hard startingFouled spark plug, stale fuelReplace spark plug, drain old fuel mixture
Poor performanceClogged air filter, carb issuesClean air filter, inspect carburetor
Excessive smokeRich oil mixture, worn ringsAdjust oil ratio, check compression
Chain noiseLoose chain, lack of lubricationAdjust chain tension, lubricate properly
Brake fadeWorn pads, contaminated shoesReplace brake shoes, clean drums

Service: Contact authorized Yamaha dealer for complex repairs.

Storage Guidelines

Proper storage procedures for extended periods.

  1. Drain fuel from carburetor and tank.
  2. Remove spark plug and add teaspoon of oil to cylinder.
  3. Clean and lubricate entire motorcycle.
  4. Inflate tires to maximum pressure.
  5. Store in dry, covered location.

CAUTION! Always use fuel stabilizer if storing with fuel in tank.

Warranty Information

Limited warranty coverage and terms. Yamaha Motor Corporation provides 6-month limited warranty from date of purchase. Warranty covers defects in materials and workmanship. Normal maintenance items and wear parts excluded. Keep original purchase receipt for warranty claims.

Safety Warnings

Important safety information for all riders.

EMERGENCY: In case of accident, seek medical attention immediately.

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