1986 Mustang Manual Rack

The 1986 Mustang Manual Rack is a steering component designed for the 1986 Ford Mustang, providing direct mechanical steering without power assistance. This manual steering rack offers improved road feel, reduced complexity, and enhanced reliability compared to power steering systems. Below are key sections for specifications, installation, maintenance, troubleshooting, and compatibility information.

1. Features at a Glance 2. Installation 3. Specifications 4. Controls and Operation 5. Maintenance 6. Compatibility 7. Troubleshooting 8. Warranty Information

Features at a Glance

Key components: Manual steering rack assembly, tie rods, mounting brackets, and hardware.

Feature	Description
Steering Ratio	24:1 for responsive manual steering
Construction	Heavy-duty steel housing with precision gears
Tie Rod Ends	Adjustable for proper alignment
Mounting Points	Direct bolt-on replacement for 1986 Mustang
Steering Input	Standard steering shaft connection
Fluid Requirements	No power steering fluid needed
Weight	Approximately 15 lbs
Road Feel	Enhanced feedback and control

Installation

Proper installation requires basic mechanical tools and knowledge.

Disconnect battery: Ensure safety by disconnecting negative battery terminal.
Remove old steering rack: Loosen tie rod ends, remove mounting bolts, and disconnect steering shaft.
Install new manual rack: Position rack, secure mounting bolts, connect steering shaft.
Connect tie rods: Install and adjust tie rod ends to proper length.
Check alignment: Professional alignment recommended after installation.

WARNING! Use proper lifting equipment and safety stands. Steering system failure can cause loss of vehicle control.

Specifications

Application: 1986 Ford Mustang
Steering Type: Manual rack and pinion
Ratio: 24:1
Lock-to-Lock Turns: 3.5 turns
Overall Length: 28.5 inches
Tie Rod Thread: M14 x 1.5
Material: Steel housing, hardened steel gears
Weight Capacity: Designed for vehicle weight up to 3,200 lbs

Controls and Operation

The manual steering rack provides direct mechanical steering input without power assistance.

Operation: Steering wheel input transfers directly to rack movement through pinion gear. No hydraulic or electrical assistance required.

Steering Feel: Heavier steering effort at low speeds, improved road feedback at all speeds. Proper tire pressure crucial for optimal operation.

Maintenance Points: Regular inspection of tie rod ends, boot condition, and mounting hardware.

Maintenance

Regular inspection ensures proper operation and safety.

Visual inspection: Check for fluid leaks (none expected), damaged boots, loose hardware.
Tie rod inspection: Check for play or wear in tie rod ends.
Mounting points: Verify all bolts are properly torqued (35-45 ft-lbs).
Steering shaft: Ensure secure connection to pinion input.

CAUTION! Never operate vehicle with damaged steering components. Immediate repair required.

Compatibility

Designed specifically for 1986 Ford Mustang models.

Compatible Models: 1986 Ford Mustang LX, GT, SVO
Engine Compatibility: All 1986 Mustang engines (2.3L, 5.0L)
Wheel Compatibility: Works with factory and aftermarket wheels
Not Compatible With: Power steering equipped models without modification

Note: Conversion from power steering may require additional components.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Excessive steering play	Worn tie rods or loose mounting	Inspect and replace tie rods; tighten mounting bolts
Hard steering	Low tire pressure, binding components	Check tire pressure; inspect for binding in steering shaft
Steering wheel not centered	Improper alignment	Professional alignment required
Knocking noise	Loose mounting hardware	Torque mounting bolts to specification
Vibration in steering	Unbalanced wheels, worn components	Balance wheels; inspect tie rods and bushings

Safety Note: Steering system issues can cause loss of vehicle control. Address problems immediately.

Warranty Information

Limited lifetime warranty on manufacturing defects. Warranty covers rack housing and internal gears. Does not cover wear items (tie rod ends, boots) or damage from improper installation, accident, or modification. For warranty claims, contact manufacturer with proof of purchase and installation date.

Support: For technical assistance, contact customer service at 1-800-STEERING or visit www.steeringspecialists.com