The 1986 Mallard Trailer is a classic recreational vehicle featuring durable construction, compact design, and essential amenities for comfortable camping. This manual covers operation, maintenance, safety procedures, and troubleshooting for the trailer's systems including plumbing, electrical, propane, and structural components. Below are key sections for specifications, setup, operation, maintenance, and troubleshooting.
Key components: Galvanized steel frame, fiberglass exterior, aluminum wheels, propane system, water storage tank, electrical converter, brake system, and sleeping accommodations.
| Feature | Description |
|---|---|
| Frame Construction | Galvanized steel for corrosion resistance |
| Exterior | Fiberglass with aluminum trim |
| Wheels | Aluminum rims with bias-ply tires |
| Propane System | For furnace, stove, and refrigerator operation |
| Water System | Fresh water tank with hand pump |
| Electrical System | 12V DC and 110V AC capabilities |
| Brake System | Electric brakes with breakaway safety |
| Sleeping Capacity | 4-6 persons with convertible dinette |
| Storage | Under-seat and exterior compartments |
| Weight | Approximately 2,200 lbs dry weight |
Proper setup ensures safe and comfortable use of your Mallard trailer.
WARNING! Always chock wheels before disconnecting from tow vehicle. Ensure trailer is properly balanced and level.
Follow these steps when using your trailer for the first time.
CAUTION! Never operate propane appliances while trailer is in motion. Ensure proper ventilation when using interior appliances.
Main control panel located inside trailer near entrance door.
Electrical Panel: Main breaker, converter switch, 12V fuse panel, interior light switches
Water System: Hand pump for fresh water, drain valves for winterization, water heater controls
Propane System: Tank valves, regulator, appliance shut-off valves
Climate Control: Furnace thermostat, roof vent controls
Exterior: Stabilizer jack controls, awning deployment, exterior light switches
Proper utility connections are essential for comfortable camping.
Tip: Always use a water pressure regulator when connecting to city water to prevent damage to plumbing system.
Regular maintenance ensures longevity and reliability.
WARNING! Never exceed GVWR rating. Regular maintenance is essential for safe operation.
Smoke Detector: Test monthly, replace batteries annually. LP Gas Detector: Monitors for propane leaks. Fire Extinguisher: Mounted near exit door. Emergency Exit: Designated window with quick-release mechanism. Breakaway Switch: Activates brakes if trailer separates from tow vehicle.
Exterior: Use mild soap and water, avoid high-pressure washers. Interior: Vacuum regularly, clean surfaces with RV-approved cleaners. Canvas: Brush clean, avoid harsh chemicals. Tires: Clean with mild soap, protect from UV exposure.
CAUTION! Do not use automotive wax on fiberglass surfaces. Avoid petroleum-based cleaners on acrylic windows.
Manufactured to comply with RVIA standards. Propane system certified by ANSI. Electrical system meets NEC requirements. For support contact Mallard Customer Service at 1-800-555-1986 or visit www.mallardtrailers.com. Serial number located on frame near tongue.
| Symptom | Possible Cause | Corrective Action |
|---|---|---|
| No 12V power | Battery/main fuse | Check battery connections; replace main fuse; verify converter operation |
| Water pump not working | Power/air lock | Check 12V power to pump; purge air from system; check for leaks |
| Furnace not igniting | Propane/thermostat | Ensure propane tank has fuel; check thermostat setting; verify furnace fuse |
| Refrigerator not cooling | Leveling/propane | Ensure trailer is level; check propane supply; clean burner tube |
| Brakes not engaging | Controller/wiring | Check brake controller settings; inspect wiring connections; test brake magnets |
Emergency: In case of fire, evacuate immediately and call 911. For propane leak, shut off tanks and ventilate.
Service: 1-800-555-1986; www.mallardtrailers.com