1986 Lebaron Service and Repair Manuals

The 1986 Chrysler Lebaron service and repair manuals provide comprehensive technical information for maintaining and repairing the 1986 Lebaron models. These manuals cover engine systems, transmission, brakes, suspension, electrical systems, heating and air conditioning, and body repair procedures. Below are key sections for specifications, maintenance schedules, troubleshooting, repair procedures, and technical data.

1. Vehicle Specifications 2. Maintenance Schedules 3. Engine Systems 4. Transmission Service 5. Brake Systems 6. Suspension and Steering 7. Electrical Systems 8. Heating and AC 9. Body Repair 10. Troubleshooting Guide 11. Technical Bulletins

Vehicle Specifications

Technical specifications for 1986 Chrysler Lebaron models including engine options, dimensions, capacities, and performance data.

Specification	Description
Engine Options	2.2L I4, 2.5L I4, 2.6L Mitsubishi I4
Transmission	3-speed automatic, 5-speed manual
Wheelbase	100.3 inches
Curb Weight	2,600-2,800 lbs
Fuel Capacity	14 gallons
Oil Capacity	4 quarts with filter
Coolant Capacity	9.5 quarts
Brake System	Front disc, rear drum
Electrical System	12-volt, 60-amp alternator
Tire Size	P185/75R14

Maintenance Schedules

Recommended maintenance intervals and service procedures for optimal vehicle performance.

Oil and Filter Change: Every 3,000 miles or 3 months
Tire Rotation: Every 6,000 miles
Brake Inspection: Every 12,000 miles
Coolant Flush: Every 30,000 miles or 2 years
Spark Plugs: Every 30,000 miles
Timing Belt: Every 60,000 miles
Transmission Fluid: Every 30,000 miles

WARNING! Always use manufacturer-recommended fluids and parts. Follow safety procedures when working under vehicle.

Engine Systems

Detailed service procedures for engine components, fuel system, and ignition systems.

Engine Removal and Installation: Step-by-step procedure
Cylinder Head Service: Torque specifications and valve adjustment
Fuel System: Carburetor adjustment and fuel injection service
Ignition System: Timing adjustment and distributor service
Cooling System: Radiator service and thermostat replacement
Exhaust System: Manifold and catalytic converter service

CAUTION! Always disconnect battery before working on electrical systems. Use proper lifting equipment.

Transmission Service

Automatic Transmission: Fluid change procedures, band adjustments, shift linkage adjustment
Manual Transmission: Clutch replacement, shift linkage adjustment, fluid specifications
Differential: Gear oil specifications and service intervals
Drive Axles: CV joint service and boot replacement
Transfer Case: Service procedures for 4WD models

Brake Systems

Complete brake system service including hydraulic systems, parking brake, and anti-lock components.

Front Brakes: Disc brake pad replacement, rotor service, caliper rebuild. Rear Brakes: Drum brake shoe replacement, wheel cylinder service, parking brake adjustment. Hydraulic System: Master cylinder service, brake line replacement, bleeding procedures. ABS System: Diagnosis and service procedures for anti-lock brake system.

Suspension and Steering

Front and rear suspension service, steering system repair, and wheel alignment procedures.

Front Suspension: Strut replacement, control arm service, ball joint inspection
Rear Suspension: Leaf spring service, shock absorber replacement
Steering System: Power steering pump service, gearbox adjustment
Wheel Alignment: Specifications and adjustment procedures
Wheel Bearings: Packing and adjustment procedures

Tip: Always check for worn components during suspension service. Replace in pairs when necessary.

Electrical Systems

Complete electrical system diagnosis and repair including wiring diagrams and component testing.

Starting System: Starter motor service, solenoid testing
Charging System: Alternator testing and replacement, voltage regulator
Lighting Systems: Headlight adjustment, bulb replacement
Instrument Cluster: Gauge testing and replacement
Wiring Diagrams: Complete circuit diagrams and connector locations
Computer Systems: Engine control module diagnosis

WARNING! Disconnect battery before electrical work. Use proper test equipment for accurate diagnosis.

Heating and AC

HVAC system service including heater core, air conditioning compressor, and control systems.

Body Repair

Body panel replacement, glass service, interior trim, and paint procedures.

CAUTION! Use proper safety equipment when working with paints and solvents. Follow environmental regulations for disposal.

Troubleshooting Guide

Symptom	Possible Cause	Corrective Action
Engine won't start	Fuel system, ignition, battery	Check fuel pressure, spark, battery voltage
Poor fuel economy	Air filter, oxygen sensor, timing	Replace air filter, test O2 sensor, check timing
Brake pulsation	Warped rotors	Resurface or replace brake rotors
Electrical issues	Ground connections, alternator	Check grounds, test charging system
Transmission slipping	Low fluid, worn bands	Check fluid level, adjust bands

Diagnostic Procedures: Use factory scan tools for computer system diagnosis.

Technical Support: Contact Chrysler technical service for specific issues.