1986 Jeep Comanche Service Manual PDF

The 1986 Jeep Comanche Service Manual provides comprehensive technical information for maintaining and repairing the Jeep Comanche pickup truck. This manual covers all major systems including engine, transmission, drivetrain, suspension, brakes, electrical, and body components. Below are key sections for specifications, maintenance procedures, troubleshooting, and service guidelines.

1. Vehicle Specifications 2. Engine Systems 3. Transmission & Drivetrain 4. Suspension & Steering 5. Brake Systems 6. Electrical Systems 7. Body & Interior 8. Maintenance Schedules 9. Troubleshooting Guide 10. Technical Service Bulletins 11. Wiring Diagrams

Vehicle Specifications

Complete technical specifications for the 1986 Jeep Comanche including engine options, dimensions, capacities, and performance data.

SpecificationDetails
Engine Options2.5L I4, 2.8L V6
Transmission4-speed manual, 5-speed manual, 3-speed automatic
Drivetrain2WD, 4WD Select-Trac
Wheelbase113.0 inches (SWB), 119.6 inches (LWB)
Payload Capacity1,100 - 2,200 lbs
Fuel Capacity16.5 gallons
Towing Capacity2,000 - 4,000 lbs
Gross Vehicle Weight4,300 - 5,200 lbs
Bed Length6 ft (SWB), 7 ft (LWB)
Ground Clearance7.8 inches

Engine Systems

Detailed service procedures for engine maintenance, repair, and troubleshooting.

  1. 2.5L AMC 150 I4 Engine: Valve adjustment, timing, carburetor service
  2. 2.8L GM LR2 V6 Engine: Fuel injection, ignition timing, cooling system
  3. Oil Change Procedure: 5 quarts with filter
  4. Cooling System: Radiator flush, thermostat replacement
  5. Fuel System: Carburetor adjustment, fuel pump replacement

WARNING! Always disconnect battery before working on electrical components. Use proper lifting equipment for engine removal.

Transmission & Drivetrain

Service procedures for manual and automatic transmissions, transfer case, and differentials.

  1. Manual Transmission: AX4, AX5 service and rebuild procedures
  2. Automatic Transmission: Chrysler A904 service
  3. Transfer Case: NP207 service and maintenance
  4. Differentials: Dana 30 front, Dana 35 rear service
  5. Driveshaft: U-joint replacement and balancing

CAUTION! Use proper transmission fluid types. Always support vehicle securely when working underneath.

Suspension & Steering

Brake Systems

Complete brake system service including hydraulic systems, drums, and discs.

Front Brakes: Disc brakes, caliper service, rotor replacement. Rear Brakes: Drum brakes, shoe replacement, wheel cylinder service.

Hydraulic System: Master cylinder bench bleeding, line replacement, proportioning valve service. Parking Brake: Cable adjustment and service procedures. Brake Fluid: DOT 3 specification, system flushing procedure.

Electrical Systems

Wiring diagrams, component testing, and electrical system repair.

  1. Charging System: Alternator testing and replacement
  2. Starting System: Starter motor service and solenoid testing
  3. Ignition System: Distributor service, spark plug gap specifications
  4. Lighting Systems: Headlight, tail light, and signal light circuits
  5. Instrument Cluster: Gauge testing and replacement procedures

Tip: Always use multimeter for electrical diagnosis. Refer to wiring diagrams for circuit tracing.

Body & Interior

Body panel repair, interior component service, and trim replacement.

  1. Body Panels: Door adjustment, hood alignment, bed repair
  2. Glass & Windows: Windshield replacement, window regulator service
  3. Seats & Upholstery: Seat removal, fabric replacement
  4. Dashboard: Instrument panel removal, component access
  5. Exterior Trim: Molding replacement, emblem installation
  6. Paint & Finish: Color codes, touch-up procedures
  7. Weatherstripping: Door seal replacement, window channel service

WARNING! Use proper safety equipment when working with glass and sharp metal edges.

Maintenance Schedules

Recommended maintenance intervals and service procedures.

IntervalService Required
3,000 milesOil change, filter replacement
6,000 milesTire rotation, brake inspection
12,000 milesAir filter, fuel filter replacement
24,000 milesCoolant flush, transmission service
30,000 milesSpark plugs, wires, cap and rotor
60,000 milesTiming belt, water pump replacement

Troubleshooting Guide

Common problems and diagnostic procedures for the 1986 Jeep Comanche.

SymptomPossible CauseCorrective Action
Engine won't startFuel, spark, or compression issueCheck fuel pressure, spark plugs, compression test
Poor fuel economyCarburetor adjustment, timingAdjust carburetor mixture, check ignition timing
Transmission slippingLow fluid, worn bandsCheck fluid level, adjust bands if applicable
Brake pullingStuck caliper, contaminated padsInspect calipers, replace brake pads
Electrical issuesGround connections, batteryCheck ground straps, battery connections

Technical Service Bulletins

Factory-issued service bulletins addressing common issues and updates.

TSB 86-001: Carburetor idle mixture adjustment procedure. TSB 86-005: Transmission shift linkage adjustment. TSB 86-012: Electrical ground strap corrosion prevention. TSB 86-018: Front end vibration diagnosis and repair.

Wiring Diagrams

Complete electrical schematics for all vehicle systems.

Service Support: Contact Jeep dealership or certified service center for technical assistance.

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