1986 Jayco Pop Up Camper Manual

The 1986 Jayco Pop Up Camper is a lightweight, foldable camping trailer featuring canvas sides, telescoping lift system, basic kitchen amenities, sleeping accommodations, and manual setup procedures. This manual covers safety guidelines, setup instructions, maintenance procedures, troubleshooting, and storage recommendations for optimal performance and longevity.

1. Features at a Glance 2. Safety Precautions 3. Setup Instructions 4. Specifications 5. Controls and Components 6. Maintenance Procedures 7. Kitchen Operation 8. Storage Guidelines 9. Winterization 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Canvas sidewalls, telescoping lift system, manual crank, basic kitchenette, sleeping bunks, storage compartments, stabilizing jacks, and safety chains.

Feature	Description
Canvas sidewalls	Weather-resistant fabric with zip-up windows
Telescoping lift system	Manual crank operation for raising/lowering roof
Basic kitchenette	Two-burner stove and small sink
Sleeping accommodations	Main bed and convertible dinette
Stabilizing jacks	Four corner jacks for level stabilization
Safety chains	For towing safety and compliance
Storage compartments	Exterior access for gear and supplies
Manual crank	Primary mechanism for roof elevation
Brake system	Surge brakes for towing safety
Electrical system	12V battery and exterior hookup

Safety Precautions

Always follow safety guidelines when operating and towing the camper.

Towing capacity: Ensure vehicle meets minimum towing requirements.
Weight distribution: Properly load cargo to maintain balance.
Stabilizing jacks: Always deploy before entering camper.
Fire safety: Keep flammable materials away from stove area.

WARNING! Never operate lift system while occupants are inside. Ensure camper is level before raising roof.

Setup Instructions

Step-by-step procedure for campsite setup.

Position camper: Park on level ground and apply parking brake.
Stabilize: Deploy all four corner jacks until firm contact.
Raise roof: Insert crank handle and turn clockwise until fully extended.
Deploy beds: Pull out main bed and convert dinette to sleeping area.
Secure canvas: Zip all windows and doors securely.
Connect utilities: Hook up water and electrical if available.

CAUTION! Check overhead clearance before raising roof. Keep hands clear of moving parts during operation.

Specifications

Dry Weight: 1,200 lbs
Sleeping Capacity: 4-6 persons
Overall Length: 16 feet
Interior Height: 6 feet 2 inches (when raised)
Axle: Single axle with leaf spring suspension
Brakes: Surge brake system
Tire Size: ST175/80R13
Fresh Water Capacity: 10 gallons
LP Gas Capacity: 5 gallon tank
Electrical: 12V DC and 110V AC capability

Controls and Components

Familiarize yourself with all operational controls and components.

Exterior: Manual crank, stabilizing jacks, safety chains, storage compartments, water fill, electrical hookup.

Interior: Lift system mechanism, bed supports, dinette conversion hardware, stove controls, water pump switch, lighting controls.

Operation: Crank clockwise to raise roof, counterclockwise to lower. Deploy stabilizing jacks until firm ground contact. Convert dinette by removing table and rearranging cushions.

Maintenance Procedures

Regular maintenance ensures longevity and safe operation.

Lubricate lift system every 6 months with silicone spray.
Inspect canvas for tears or mildew monthly.
Check tire pressure before each trip.
Test brake system functionality regularly.
Clean and inspect stabilizing jacks for damage.

Tip: Store with roof slightly raised to allow canvas ventilation.

Kitchen Operation

The basic kitchenette includes two-burner stove and sink.

Stove operation: Turn LP gas valve on, light burners with match or lighter.
Water system: Fill fresh water tank, turn on pump for sink operation.
Food storage: Use provided ice chest or optional refrigerator.
Cleanup: Wipe surfaces after each use to prevent pest attraction.

WARNING! Always ventilate when using stove. Never operate stove while traveling.

Storage Guidelines

Proper storage prevents damage and extends camper life.

Clean thoroughly inside and out before storage.
Lower roof completely but leave slight gap for ventilation.
Remove all food and perishables.
Disconnect battery if storing long-term.
Cover with breathable fabric cover if stored outdoors.

CAUTION! Do not store with wet canvas. Ensure interior is completely dry.

Winterization

Essential steps for cold weather storage.

Drain all water from tanks and lines.
Use RV antifreeze in plumbing system.
Remove battery and store in temperature-controlled area.
Clean and dry canvas thoroughly.
Lubricate all moving parts.

Regulatory Information

Manufactured by Jayco, Inc. in accordance with RVIA standards. Gross Vehicle Weight Rating: 2,000 lbs. For technical support or replacement parts, contact Jayco Customer Service at 1-800-785-2926 or visit www.jayco.com.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Roof difficult to raise	Lack of lubrication	Lubricate lift mechanism with silicone spray
Canvas leaks	Seam separation or holes	Apply canvas sealant; patch holes with repair kit
Stove won't light	Empty LP tank or clogged burner	Check gas supply; clean burner orifice
Water pump not working	Empty tank or electrical issue	Fill water tank; check fuse and connections
Brakes not engaging	Hydraulic fluid low or air in lines	Check fluid level; bleed brake system

Emergency: Always carry wheel chocks and fire extinguisher.

Service: 1-800-785-2926; www.jayco.com