1986 Honda TRX 200 Manual

The 1986 Honda TRX 200 is a reliable all-terrain vehicle featuring a 192cc four-stroke engine, shaft drive system, front and rear suspension, electric start with backup recoil starter, front and rear racks for cargo, and durable construction for various terrain conditions. Below are key sections for safety, features, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Safety Information 3. Controls and Operation 4. Specifications 5. Maintenance Schedule 6. Basic Maintenance Procedures 7. Troubleshooting 8. Storage Guidelines 9. Warranty Information

Features at a Glance

Key components: 192cc four-stroke engine, shaft drive system, front and rear suspension, electric start, cargo racks.

Feature	Description
Engine Type	192cc air-cooled four-stroke
Starting System	Electric with backup recoil starter
Drive System	Shaft drive
Suspension	Front and rear suspension system
Cargo Capacity	Front and rear racks included
Fuel System	Carburetor with fuel filter
Braking System	Front and rear drum brakes
Tires	All-terrain tires front and rear
Lighting	Headlight and taillight
Transmission	Manual transmission with reverse

Safety Information

Always wear proper safety gear and follow operating guidelines.

Always wear helmet, eye protection, gloves, and protective clothing
Never operate under the influence of alcohol or drugs
Inspect vehicle before each use
Follow all local laws and regulations
Do not carry passengers unless designed for multiple riders

WARNING! ATVs can be hazardous to operate. Always follow safety guidelines and receive proper training.

Controls and Operation

Familiarize yourself with all controls before operation.

Starting: Turn key to ON, set choke if cold, press start button or use recoil starter
Shifting: Use gear selector for forward gears and reverse
Braking: Apply front and rear brakes evenly
Throttle: Use thumb throttle for acceleration
Lighting: Turn headlight on/off as needed

CAUTION! Practice in safe, open area before riding in challenging terrain.

Specifications

Engine: 192cc air-cooled four-stroke
Bore x Stroke: 65.5mm x 57.8mm
Compression Ratio: 8.8:1
Fuel Capacity: 2.4 gallons
Transmission: Manual 5-speed with reverse
Drive System: Shaft drive
Suspension: Front and rear independent suspension
Brakes: Front and rear drum brakes
Tires: Front 22x7-10, Rear 22x10-10
Dry Weight: 326 lbs
Dimensions: 72.8" L x 42.5" W x 42.9" H

Maintenance Schedule

Regular maintenance ensures optimal performance and longevity.

Service Item	Frequency
Engine Oil Change	Every 100 hours or 6 months
Oil Filter Replacement	Every 200 hours or 12 months
Air Filter Cleaning	Every 50 hours or as needed
Spark Plug Replacement	Every 200 hours or 12 months
Brake Inspection	Every 100 hours
Tire Pressure Check	Before each ride
Drive Shaft Lubrication	Every 200 hours
General Inspection	Before each use

Basic Maintenance Procedures

Essential maintenance tasks for proper vehicle care.

Engine Oil Change: Drain old oil, replace filter, refill with recommended oil
Air Filter Service: Clean foam filter with solvent, re-oil and reinstall
Spark Plug: Check gap, clean or replace as needed
Brake Adjustment: Check pedal free play and adjust if necessary
Tire Maintenance: Check pressure and inspect for damage
Battery Care: Check electrolyte level and clean terminals

Tip: Use only Honda Genuine Parts for optimal performance.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Engine won't start	Fuel, spark, or compression issue	Check fuel level, spark plug, and compression
Poor performance	Dirty air filter or carburetor	Clean air filter and carburetor
Electrical problems	Battery or wiring issues	Check battery charge and wiring connections
Brakes not working properly	Worn pads or adjustment needed	Inspect brake pads and adjust cables
Unusual noises	Loose components or worn parts	Inspect and tighten all components

Service: Contact authorized Honda dealer for complex repairs.

Storage Guidelines

Proper storage prevents damage during periods of non-use.

Clean vehicle thoroughly
Change engine oil and filter
Add fuel stabilizer to fuel tank
Disconnect battery or use battery tender
Store in dry, covered location
Elevate tires off ground if storing long-term

CAUTION! Always store with empty carburetor float bowl to prevent gumming.

Warranty Information

1986 Honda TRX 200 includes limited warranty coverage. Original warranty period has expired. For parts and service, contact authorized Honda dealers. Honda Genuine Parts recommended for all replacements. For dealer locations and parts information, contact Honda Customer Service.