1986 Honda Fourtrax 200 Manual

The 1986 Honda Fourtrax 200 is a reliable all-terrain vehicle featuring a 192cc four-stroke engine, shaft drive system, front and rear suspension, electric start with auxiliary recoil, automatic clutch, dual-range transmission, front and rear racks, and full floorboards. Below are key sections for safety, features, maintenance, operation, and troubleshooting.

1. Features at a Glance 2. Safety Information 3. Controls and Instruments 4. Specifications 5. Operation Instructions 6. Maintenance Schedule 7. Basic Maintenance 8. Storage Procedures 9. Troubleshooting 10. Warranty Information

Features at a Glance

Key components: 192cc air-cooled four-stroke engine, shaft drive, dual-range transmission, front and rear suspension systems.

Feature	Description
Engine Type	192cc air-cooled four-stroke OHC
Drive System	Shaft drive with dual-range transmission
Starting System	Electric start with auxiliary recoil
Suspension	Front independent double wishbone, rear swingarm
Brakes	Front and rear drum brakes
Fuel Capacity	2.4 gallons (9.1 liters)
Transmission	5-speed with automatic clutch
Tires	Front: 22x7-10, Rear: 22x10-10
Dry Weight	Approximately 330 lbs (150 kg)
Load Capacity	330 lbs (150 kg) including rider and cargo

Safety Information

Always wear proper safety gear and follow safe operating procedures.

Always wear helmet, eye protection, gloves, and protective clothing.
Never operate under influence of alcohol or drugs.
Inspect vehicle before each use for proper operation.
Use only on designated trails and approved areas.
Never carry passengers - designed for single rider only.

WARNING! ATVs can be hazardous to operate. Always follow safety guidelines and never operate beyond your skill level.

Controls and Instruments

Main controls located on handlebars and dashboard area.

Handlebar Controls: Throttle lever, front brake lever, ignition switch, light switch, starter button, choke lever.

Dashboard: Speedometer, neutral indicator light, high beam indicator, oil pressure warning light.

Foot Controls: Gear shift lever, rear brake pedal.

Other Controls: Fuel valve, parking brake lever, reverse gear lever (if equipped).

Specifications

Engine: 192cc air-cooled four-stroke OHC
Bore x Stroke: 65.5mm x 57.8mm
Compression Ratio: 8.8:1
Carburetor: 22mm piston-valve type
Ignition System: CDI electronic ignition
Transmission: 5-speed with automatic clutch
Final Drive: Shaft drive
Suspension Travel: Front 4.7 in (120mm), Rear 4.3 in (110mm)
Ground Clearance: 6.3 in (160mm)
Fuel Type: Unleaded gasoline 86 octane or higher

Operation Instructions

Proper starting and operating procedures for optimal performance.

Pre-ride inspection: Check tires, controls, lights, oil level.
Starting: Turn fuel valve ON, set choke for cold engine, turn ignition ON, pull brake lever, press starter button.
Warm-up: Allow engine to warm up for 2-3 minutes before riding.
Shifting: Use gear shift lever to select appropriate gear for conditions.
Braking: Use both front and rear brakes together for controlled stopping.
Parking: Engage parking brake on inclines, turn ignition OFF.

CAUTION! Always perform pre-ride inspection and never operate without proper training.

Maintenance Schedule

Regular maintenance ensures long service life and reliable operation.

Service Item	Every 100 mi	Every 500 mi	Every 1000 mi
Engine oil change	✓	✓	✓
Oil filter cleaning		✓	✓
Air filter cleaning		✓	✓
Spark plug inspection		✓	✓
Brake adjustment	✓	✓	✓
Tire pressure check	✓	✓	✓
Drive shaft lubrication			✓
Wheel bearing inspection			✓

Basic Maintenance

Essential maintenance procedures for proper vehicle care.

Engine Oil Change: Drain old oil, replace filter, refill with 10W-40 motorcycle oil.
Air Filter Service: Clean foam element in solvent, re-oil with filter oil.
Spark Plug: Clean and gap to 0.6-0.7mm, replace if worn.
Brake Adjustment: Adjust brake lever and pedal free play as needed.
Tire Care: Maintain 3.5 psi front, 3.0 psi rear for normal riding.
Chain/Belt: Lubricate drive shaft splines every 1000 miles.

Tip: Use only Honda Genuine parts or equivalents for optimal performance.

Storage Procedures

Proper storage preparation for extended periods of non-use.

Clean entire vehicle thoroughly.
Change engine oil and filter.
Add fuel stabilizer to full fuel tank.
Remove spark plug and add teaspoon of oil to cylinder.
Disconnect battery and store in cool, dry place.
Store in dry, covered area with tires elevated if possible.

CAUTION! Never store with fuel in carburetor - drain completely or use stabilizer.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Engine won't start	Fuel, spark, compression	Check fuel valve, choke setting, spark plug, battery charge.
Poor performance	Dirty air filter, carburetor	Clean air filter, check carburetor settings, fuel quality.
Hard shifting	Low oil, clutch adjustment	Check oil level, adjust clutch cable if equipped.
Electrical problems	Battery, connections	Check battery voltage, clean connections, test charging system.
Brake issues	Worn pads, adjustment	Inspect brake shoes, adjust cables/linkage, replace if worn.

Service: Contact authorized Honda dealer for complex repairs.

Parts: Use Honda Genuine parts for best performance and reliability.

Warranty Information

Limited warranty coverage for 1986 Honda Fourtrax 200 models. Original warranty period may have expired. Contact Honda Customer Service for current support options. Always maintain records of maintenance and repairs. For technical support, contact authorized Honda dealership or Honda Customer Relations.