1986 Ford Taurus 5spd Manual

The 1986 Ford Taurus with 5-speed manual transmission represents a significant milestone in automotive design, featuring front-wheel drive configuration, aerodynamic styling, and advanced engineering for its era. This manual covers vehicle specifications, operation procedures, maintenance schedules, troubleshooting, and technical details specific to the 5-speed manual transmission variant.

1. Vehicle Overview 2. Transmission Specifications 3. Operating Instructions 4. Technical Specifications 5. Controls and Instrumentation 6. Maintenance Schedule 7. Transmission Service 8. Troubleshooting 9. Safety Information 10. Warranty Information

Vehicle Overview

The 1986 Ford Taurus features revolutionary aerodynamic design with front-wheel drive and available 5-speed manual transmission. Key components include 3.0L V6 engine, manual transaxle, power-assisted steering, and advanced suspension system.

Feature	Description
Engine	3.0L V6 EFI
Transmission	5-speed manual transaxle
Drive System	Front-wheel drive
Fuel System	Electronic Fuel Injection
Suspension	Independent front and rear
Brakes	Power front disc/rear drum
Steering	Power-assisted rack and pinion
Fuel Capacity	16 gallons
Curb Weight	Approximately 3,000 lbs

Transmission Specifications

The 5-speed manual transmission provides smooth shifting and optimal gear ratios for performance and fuel economy.

Gear Ratios: 1st: 3.72, 2nd: 2.19, 3rd: 1.46, 4th: 1.03, 5th: 0.81, Reverse: 3.67
Final Drive Ratio: 3.43:1
Transmission Fluid: Mercon ATF or equivalent
Fluid Capacity: 2.6 quarts
Shift Pattern: H-pattern with reverse left and up

WARNING! Use only recommended transmission fluids. Incorrect fluids may cause transmission damage.

Operating Instructions

Proper operation of the 5-speed manual transmission ensures longevity and optimal performance.

Starting: Depress clutch fully, shift to neutral, start engine.
Shifting: Smoothly engage clutch while applying throttle.
Reverse Gear: Come to complete stop, depress clutch, shift to reverse.
Downshifting: Match engine RPM to road speed for smooth transitions.
Parking: Engage parking brake, shift to reverse gear.

CAUTION! Avoid riding clutch pedal or resting foot on clutch while driving.

Technical Specifications

Engine: 3.0L V6, 140 hp @ 4800 rpm, 160 lb-ft torque @ 3200 rpm
Transmission: 5-speed manual, cable-operated shift mechanism
Fuel Economy: 19 city / 26 highway (EPA estimated)
Dimensions: 188" length, 71" width, 54" height
Wheelbase: 106"
Tires: P205/70R14
Electrical: 12-volt system, 60-amp alternator
Cargo Capacity: 16 cubic feet

Controls and Instrumentation

Familiarize yourself with manual transmission controls and vehicle instrumentation.

Transmission Controls: Clutch pedal, shift lever, gear pattern indicator.

Instrument Panel: Tachometer, speedometer, fuel gauge, temperature gauge, warning lights. Clutch interlock switch prevents starting unless clutch is depressed. Gear position indicator shows current gear selection.

Maintenance Schedule

Regular maintenance ensures optimal transmission performance and longevity.

Every 3,000 miles: Check transmission fluid level
Every 30,000 miles: Replace transmission fluid
Every 15,000 miles: Inspect clutch system
Every 60,000 miles: Replace clutch fluid
As needed: Adjust clutch pedal free play

Tip: Check for transmission leaks during oil changes.

Transmission Service

Transmission service procedures for the 5-speed manual unit.

Fluid Check: Vehicle level, remove fill plug, fluid should be at bottom of hole.
Fluid Change: Remove drain plug, drain fluid, refill with recommended fluid.
Clutch Adjustment: Check pedal free play (0.5-1.0 inches), adjust cable if necessary.
Shift Linkage: Inspect for wear, lubricate pivot points.
Transmission Mounts: Check for deterioration or cracking.

WARNING! Transmission service should be performed by qualified technicians.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Difficulty shifting	Low fluid, worn synchronizers	Check fluid level, inspect synchronizers
Clutch slippage	Worn clutch, hydraulic issues	Adjust clutch, check hydraulic system
Gear grinding	Clutch not disengaging fully	Adjust clutch cable, check master cylinder
Transmission noise	Low fluid, bearing wear	Check fluid level, inspect bearings
Leaking fluid	Seal failure, case damage	Identify leak source, replace seals

Service: Contact authorized Ford dealership for transmission repairs.

Safety Information

Always follow safety procedures when operating manual transmission vehicle.

CAUTION! Never shift to reverse while moving forward. Always depress clutch fully when shifting. Use parking brake on inclines.

Warranty Information

1986 Ford Taurus includes 12-month/12,000-mile basic warranty and 5-year/50,000-mile powertrain warranty. Transmission components covered under powertrain warranty. Keep maintenance records for warranty claims. For warranty service, contact authorized Ford dealership.