1986 Ford Pickup Repair Manual PDF

The 1986 Ford Pickup Repair Manual provides comprehensive guidance for maintaining and repairing Ford F-Series trucks from the 1986 model year. This manual covers engine systems, transmission, brakes, suspension, electrical systems, and routine maintenance procedures for various engine options including the 4.9L inline-6, 5.0L V8, and 5.8L V8 engines. Below are key sections for specifications, maintenance schedules, troubleshooting, and repair procedures.

1. Vehicle Specifications 2. Routine Maintenance 3. Engine Repair 4. Transmission Systems 5. Brake Systems 6. Suspension & Steering 7. Electrical Systems 8. Fuel System 9. Cooling System 10. Troubleshooting Guide 11. Wiring Diagrams

Vehicle Specifications

Technical specifications for 1986 Ford F-Series pickup trucks including engine options, dimensions, and capacities.

SpecificationDetails
Engine Options4.9L I6, 5.0L V8, 5.8L V8, 6.9L Diesel
Transmission4-speed manual, 5-speed manual, 3-speed automatic, 4-speed automatic
Wheelbase117" (Regular Cab), 133" (SuperCab)
Fuel Capacity16.5-19.2 gallons depending on model
Oil Capacity5-6 quarts (varies by engine)
Coolant Capacity14-16 quarts
Gross Vehicle Weight4,600-8,800 lbs
Bed Length6.75 ft or 8 ft
Towing Capacity5,000-10,000 lbs
Payload Capacity1,500-5,000 lbs

Routine Maintenance

Scheduled maintenance intervals and procedures for optimal vehicle performance.

  1. Oil Change: Every 3,000 miles or 3 months
  2. Filter Replacement: Air filter every 15,000 miles, fuel filter every 30,000 miles
  3. Tire Rotation: Every 6,000 miles
  4. Brake Inspection: Every 12,000 miles
  5. Coolant Flush: Every 30,000 miles or 2 years
  6. Spark Plugs: Replace every 30,000 miles
  7. Transmission Fluid: Change every 30,000 miles

WARNING! Always disconnect battery before performing electrical work. Use proper jack stands when lifting vehicle.

Engine Repair

Diagnostic and repair procedures for 1986 Ford pickup engines.

  1. Compression Testing: Check cylinder compression for engine health assessment
  2. Timing Adjustment: Set ignition timing to specifications
  3. Valve Adjustment: Adjust valve clearances as needed
  4. Carburetor Service: Clean and adjust carburetor settings
  5. Ignition System: Test and replace distributor, coil, and spark plugs
  6. Engine Removal: Step-by-step procedure for engine replacement

CAUTION! Allow engine to cool completely before working on cooling system components.

Transmission Systems

Brake Systems

Front disc and rear drum brake service procedures.

Front Brakes: Disc pad replacement, caliper service, rotor machining/replacement

Rear Brakes: Drum brake shoe replacement, wheel cylinder service, adjustment

Master Cylinder: Bench bleeding, installation, system bleeding

Parking Brake: Cable adjustment, mechanism service

Brake Fluid: DOT 3 specification, system flushing procedure

Suspension & Steering

Twin-I-Beam front suspension and recirculating ball steering system maintenance.

  1. Front End Alignment: Camber, caster, and toe adjustment procedures
  2. Ball Joints: Inspection and replacement guidelines
  3. Shock Absorbers: Removal and installation
  4. Springs: Leaf spring inspection and replacement
  5. Steering Gear: Adjustment and rebuilding procedures
  6. Tie Rods: Replacement and alignment

Tip: Always check wheel alignment after suspension component replacement.

Electrical Systems

12-volt electrical system diagnosis and repair.

  1. Battery: Testing, charging, and replacement
  2. Starting System: Starter motor testing and replacement
  3. Charging System: Alternator testing and voltage regulator service
  4. Lighting: Headlight, taillight, and signal light circuits
  5. Instrument Cluster: Gauge testing and repair
  6. Wiring: Circuit testing and wire repair procedures
  7. Fuses & Relays: Location and testing methods

WARNING! Disconnect battery ground cable before performing electrical repairs to prevent shorts.

Fuel System

Carbureted fuel system maintenance and repair.

Fuel Pump: Mechanical pump testing and replacement

Carburetor: Rochester, Motorcraft models - rebuild procedures

Fuel Lines: Inspection and replacement

Fuel Tank: Removal, cleaning, and installation

Emission Controls: PCV, EGR, and air injection systems

Cooling System

Radiator, water pump, and thermostat service.

Radiator: Flushing, repair, and replacement procedures

Water Pump: Removal and installation steps

Thermostat: Testing and replacement

Hoses: Inspection and replacement intervals

Coolant: Proper mixture and capacity specifications

Troubleshooting Guide

SymptomPossible CauseCorrective Action
Engine won't startFuel, spark, or compression issueCheck fuel delivery, ignition system, compression
Poor fuel economyCarburetor adjustment, timingAdjust carburetor, check ignition timing
OverheatingCoolant level, thermostat, water pumpCheck coolant, replace thermostat, test water pump
Brake pullingStuck caliper, contaminated padsService calipers, replace brake pads
Electrical issuesBad grounds, corroded connectionsClean connections, check ground wires
Transmission slippingLow fluid, worn bands/clutchesCheck fluid level, adjust bands, rebuild if needed

Diagnostic Tools: Multimeter, compression tester, vacuum gauge recommended

Wiring Diagrams

Complete electrical schematics for all 1986 Ford pickup models.

Note: Diagrams show wire colors, gauge sizes, and connection points

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