1986 Ford Laser Workshop Manual

The 1986 Ford Laser Workshop Manual provides comprehensive technical information for the Ford Laser models produced in 1986. This manual covers engine specifications, transmission systems, electrical systems, suspension, brakes, steering, bodywork, and routine maintenance procedures. Designed for professional mechanics and DIY enthusiasts, it includes detailed diagrams, torque specifications, troubleshooting guides, and step-by-step repair instructions for the complete vehicle system.

1. Vehicle Specifications 2. Engine Systems 3. Transmission & Drivetrain 4. Electrical Systems 5. Suspension & Steering 6. Braking System 7. Body & Interior 8. Routine Maintenance 9. Troubleshooting Guide 10. Technical Diagrams 11. Service Procedures

Vehicle Specifications

Complete technical specifications for 1986 Ford Laser models including dimensions, capacities, and performance data.

SpecificationDetails
Engine Options1.3L, 1.5L, 1.6L gasoline engines
Transmission4-speed manual, 5-speed manual, 3-speed automatic
Wheelbase2390 mm
Overall Length4190 mm
Fuel Tank Capacity50 liters
Curb Weight850-950 kg
Braking SystemFront disc, rear drum brakes
SuspensionIndependent front, beam axle rear
Electrical System12-volt negative ground
Recommended Fuel91 RON unleaded petrol

Engine Systems

Detailed engine specifications and service procedures for all available engine options.

  1. Engine identification and serial number locations
  2. Timing belt/chain replacement procedures
  3. Valve clearance adjustment specifications
  4. Fuel system: carburetor and fuel pump service
  5. Ignition system: distributor and spark plug specifications
  6. Cooling system: radiator and thermostat replacement
  7. Exhaust system components and maintenance

WARNING! Always disconnect battery before working on electrical systems. Use proper lifting equipment when working under vehicle.

Transmission & Drivetrain

Manual and automatic transmission service procedures and specifications.

  1. Manual transmission: clutch adjustment and replacement
  2. Automatic transmission: fluid change and adjustment procedures
  3. Drive shaft and CV joint service
  4. Differential service and fluid specifications
  5. Gear shift linkage adjustment
  6. Transmission mount inspection and replacement

CAUTION! Use only specified transmission fluids. Improper fluid can cause transmission damage.

Electrical Systems

Suspension & Steering

Front and rear suspension components, steering gear, and alignment specifications.

Front Suspension: MacPherson strut assembly, control arms, ball joints, stabilizer bar. Rear Suspension: Beam axle with leaf springs or coil springs. Steering: Rack and pinion system, power steering options.

Wheel alignment: Camber: -0°30' to +0°30', Caster: +1°30' to +3°30', Toe-in: 0 to 4 mm. Torque specifications: Wheel nuts 85-105 Nm, strut mounting nuts 40-60 Nm.

Braking System

Hydraulic brake system components, service procedures, and safety checks.

  1. Master cylinder: testing and replacement
  2. Brake caliper: pad replacement and piston service
  3. Drum brakes: shoe replacement and adjustment
  4. Brake bleeding procedures
  5. Parking brake cable adjustment
  6. ABS system (if equipped) diagnostics

Tip: Always test brake system in safe area after service. Check brake fluid level regularly.

Body & Interior

Body panel alignment, interior components, and trim service procedures.

  1. Door adjustment and window regulator service
  2. Seat removal and installation procedures
  3. Dashboard components and instrument cluster
  4. Exterior trim and moldings
  5. Windshield and glass replacement
  6. Lock and security system service
  7. Upholstery and carpet maintenance
  8. Weatherstrip and seal replacement

WARNING! Use proper tools for trim removal to avoid damage. Follow safety procedures when working with glass.

Routine Maintenance

Scheduled maintenance intervals and service procedures for optimal vehicle performance.

Troubleshooting Guide

Common problems, diagnostic procedures, and repair solutions for 1986 Ford Laser.

SymptomPossible CauseCorrective Action
Engine won't startFuel system, ignition, batteryCheck spark, fuel delivery, battery voltage, starter operation
Poor fuel economyCarburetor, ignition timing, brakesAdjust carburetor mixture, check timing, inspect brake drag
OverheatingCooling system, thermostatCheck coolant level, radiator, water pump, thermostat operation
Brake vibrationWarped rotors, worn componentsInspect rotors/drums, replace brake pads/shoes, check calipers
Electrical issuesAlternator, battery, groundsTest charging system, check battery condition, inspect grounds

Reset: Disconnect battery for 30 minutes to reset ECU (if equipped).

Service: Refer to specific system sections for detailed repair procedures.

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