1986 Ford Aluma Lite RV Manual

The 1986 Ford Aluma Lite RV is a classic motorhome built on a Ford chassis featuring durable aluminum construction, reliable Ford engine platform, comprehensive living amenities, and robust mechanical systems. This manual covers operation, maintenance, specifications, and troubleshooting for this vintage recreational vehicle. Below are essential sections for owners and enthusiasts.

1. Vehicle Specifications 2. Exterior Features 3. Interior Layout & Amenities 4. Mechanical Systems 5. Electrical System 6. Plumbing & Water Systems 7. Propane System 8. Driving & Operation 9. Maintenance Schedule 10. Winterization 11. Troubleshooting

Vehicle Specifications

Key technical details and dimensions for the 1986 Ford Aluma Lite RV.

SpecificationDetails
ChassisFord E-Series cutaway
EngineFord 7.5L V8 gasoline
Transmission3-speed automatic
Length24 feet
Width8 feet
Height10.5 feet
GVWR11,000 lbs
Fuel Capacity40 gallons
Fresh Water40 gallons
Gray Water30 gallons
Black Water30 gallons

Exterior Features

External components and access points of the Aluma Lite RV.

  1. Aluminum siding with fiberglass accents
  2. Main entry door with screen
  3. Awning mounting points
  4. Exterior storage compartments
  5. LP gas tank compartment
  6. Utility connections (water, electric, sewer)
  7. Running lights and markers
  8. Spare tire carrier

WARNING! Check awning and storage compartments are secure before driving.

Interior Layout & Amenities

Standard interior configuration and living features.

  1. Overcab sleeping bunk
  2. Dinette converting to bed
  3. Galley kitchen with 3-burner stove
  4. Refrigerator (electric/LP)
  5. Sink with pressurized water
  6. Bathroom with wet bath
  7. Fresh water toilet
  8. Closet and cabinet storage
  9. Heating system (forced air)

CAUTION! Ensure all items are stowed securely while vehicle is in motion.

Mechanical Systems

Electrical System

Dual electrical systems: chassis and coach.

Chassis: 12V DC with 78-amp alternator, maintenance-free battery.

Coach: 12V DC house battery, 120V AC shore power with converter/charger.

Components: Interior lighting, water pump, furnace fan, refrigerator controls, power converter, circuit breakers, fuses.

Plumbing & Water Systems

Fresh water system with demand pump, water heater, and drainage systems.

  1. Fill fresh water tank via exterior port
  2. Connect to city water (with pressure regulator)
  3. Water heater: 6-gallon LP/electric
  4. Drain gray and black water tanks via gate valves
  5. Winterize using bypass valves and antifreeze

Tip: Always use drinking water hose for fresh water connections.

Propane System

LP gas system for appliances and heating.

  1. Main tank: 20-pound capacity
  2. Automatic changeover regulator
  3. Appliances: Refrigerator, water heater, furnace, stove
  4. LP leak detector standard
  5. Manual shutoff valve at tank

WARNING! No smoking near LP system. Check for leaks regularly with soap solution.

Driving & Operation

Pre-trip checklist and driving considerations.

  1. Check tire pressure and condition
  2. Inspect all fluid levels
  3. Test lights and signals
  4. Secure all interior items
  5. Retract steps and close compartments
  6. Allow for increased stopping distance
  7. Be aware of height clearance
  8. Use mirrors frequently

WARNING! This is a large vehicle - practice maneuvering in open areas first.

Maintenance Schedule

Regular maintenance intervals for reliable operation.

IntervalService Items
Every 3,000 milesOil and filter change
Every 6,000 milesCheck brakes, tires, suspension
Every 12,000 milesTransmission fluid, coolant
Every 24,000 milesSpark plugs, tune-up
AnnuallyLP system inspection
SeasonallyWater system winterization/dewinterization

Winterization

Protecting systems from freezing temperatures.

  1. Drain fresh water tank and water heater
  2. Open all faucets to drain lines
  3. Use air compressor to blow out remaining water
  4. Add RV antifreeze to drain traps and toilet
  5. Bypass water heater before adding antifreeze
  6. Protect exterior seals with silicone

CAUTION! Never use automotive antifreeze in water systems.

Troubleshooting

SymptomPossible CauseCorrective Action
Engine overheatingLow coolant, thermostatCheck coolant level; inspect radiator; replace thermostat if stuck
No power to coachBattery, converterCheck battery connections; test converter output; reset breakers
Water pump runs continuouslyLeak, pressure switchCheck for leaks; test pressure switch; replace if faulty
Refrigerator not coolingLP supply, levelingCheck LP tank; ensure unit is level; clean burner tube
Furnace not ignitingThermostat, sail switchCheck thermostat setting; listen for blower; inspect sail switch

Emergency: Carry basic tools, fuses, spare parts for roadside repairs.

Support: Contact Ford RV specialists or vintage RV forums for assistance.

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