1986 Fiero Service Manual

The 1986 Fiero Service Manual provides comprehensive technical information for the Pontiac Fiero, a mid-engine sports car produced by General Motors. This manual covers engine specifications, transmission systems, electrical systems, suspension, brakes, steering, body components, and maintenance procedures for the 1986 model year. Below are key sections for technical specifications, maintenance procedures, troubleshooting, and repair guidelines.

1. Vehicle Specifications 2. Engine Systems 3. Transmission & Drivetrain 4. Electrical Systems 5. Suspension & Steering 6. Brake Systems 7. Body & Interior 8. Maintenance Schedule 9. Troubleshooting Guide 10. Safety Precautions 11. Technical Service Bulletins

Vehicle Specifications

Complete technical specifications for the 1986 Pontiac Fiero including dimensions, capacities, and performance data.

SpecificationDetails
Engine Type2.5L Iron Duke I4 / 2.8L LB6 V6
Horsepower92 hp (I4) / 140 hp (V6)
Transmission4-speed manual / 3-speed automatic
Wheelbase92.8 inches
Curb Weight2,500-2,700 lbs
Fuel Capacity10.2 gallons
Brake SystemFront disc / rear drum
SuspensionIndependent front and rear
Fuel Economy22-28 mpg
Production Year1986

Engine Systems

Detailed information on engine components, service procedures, and specifications.

  1. Engine removal and installation procedures
  2. Cylinder head service and valve adjustment
  3. Fuel system: carburetor and fuel injection specifications
  4. Cooling system maintenance and repair
  5. Exhaust system components and service

WARNING! Always disconnect battery before working on electrical components. Use proper lifting equipment for engine removal.

Transmission & Drivetrain

Service procedures for manual and automatic transmissions, clutch, and drive axles.

  1. Transmission removal and installation
  2. Clutch adjustment and replacement
  3. Drive axle service and CV joint replacement
  4. Shift linkage adjustment
  5. Fluid specifications and capacities

CAUTION! Use proper transmission jacks and safety stands when working underneath vehicle.

Electrical Systems

Suspension & Steering

Front and rear suspension components, alignment specifications, and steering system service.

Front Suspension: MacPherson struts, control arms, ball joints, tie rods. Rear Suspension: Trailing arms, coil springs, shock absorbers.

Alignment Specifications: Camber, caster, toe settings. Steering: Rack and pinion system, power steering pump service. Wheel bearings: Front and rear bearing replacement procedures.

Brake Systems

Hydraulic brake system service including disc brakes, drum brakes, and parking brake.

  1. Brake pad and shoe replacement procedures
  2. Brake rotor and drum machining specifications
  3. Master cylinder and brake booster service
  4. Bleeding procedures and fluid specifications
  5. Parking brake cable adjustment

Tip: Always replace brake components in axle sets and use proper brake cleaning solvents.

Body & Interior

Body panel replacement, interior component service, and trim procedures.

  1. Door panel removal and window regulator service
  2. Seat removal and upholstery repair
  3. Dashboard component access and removal
  4. Exterior trim and emblem replacement
  5. Glass replacement procedures
  6. Weatherstrip installation
  7. Paint codes and touch-up procedures

WARNING! Use proper trim removal tools to avoid damage to plastic components.

Maintenance Schedule

Recommended maintenance intervals and service procedures.

Service IntervalRequired Maintenance
3,000 milesOil and filter change
6,000 milesTire rotation, brake inspection
15,000 milesAir filter replacement, coolant service
30,000 milesSpark plugs, fuel filter, transmission fluid
60,000 milesTiming belt, coolant hoses, brake fluid

Troubleshooting Guide

Common problems and diagnostic procedures for the 1986 Fiero.

SymptomPossible CauseCorrective Action
Engine won't startIgnition system, fuel deliveryCheck spark, fuel pressure, ignition timing
OverheatingCooling system, thermostatCheck coolant level, radiator, water pump
Brake pulsationWarped rotorsInspect and machine or replace rotors
Electrical issuesGround connections, batteryCheck grounds, battery terminals, alternator
Transmission slippingLow fluid, worn componentsCheck fluid level and condition, adjust linkage

Safety Precautions

Important safety information for working on the 1986 Fiero.

Always use jack stands when working under vehicle. Disconnect battery before electrical work. Use proper lifting points for jack and stands. Wear safety glasses when working with chemicals or under vehicle. Properly support engine and transmission during removal.

CAUTION! The Fiero's mid-engine layout requires special procedures for engine access and service.

Technical Service Bulletins

Factory-issued service bulletins and updates for the 1986 Fiero.

For additional technical support, contact Pontiac Customer Service or authorized dealerships.

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