1986 El Camino Shop Manual

The 1986 El Camino Shop Manual provides comprehensive technical information for servicing and maintaining the Chevrolet El Camino. This manual covers engine specifications, transmission systems, electrical systems, suspension, brakes, steering, body components, and troubleshooting procedures for the 1986 model year. Below are key sections for specifications, maintenance procedures, repair instructions, and troubleshooting.

1. Vehicle Specifications 2. Engine Systems 3. Transmission & Drivetrain 4. Electrical Systems 5. Suspension & Steering 6. Brake Systems 7. Body & Interior 8. Maintenance Schedule 9. Troubleshooting Guide 10. Safety Precautions 11. Technical Service Bulletins

Vehicle Specifications

Key specifications for the 1986 Chevrolet El Camino including engine options, dimensions, and capacities.

SpecificationDescription
Engine Options5.0L V8, 4.3L V6
Transmission3-speed automatic, 4-speed manual
Wheelbase117.1 inches
Curb Weight3,450 lbs
Fuel Capacity18.5 gallons
Bed Length6.5 feet
Payload Capacity1,250 lbs
Towing Capacity5,000 lbs
Brake SystemFront disc, rear drum
SuspensionIndependent front, leaf spring rear

Engine Systems

Detailed information on engine components, maintenance procedures, and repair instructions.

  1. Engine removal and installation procedures
  2. Cylinder head service and valve adjustment
  3. Timing chain/belt replacement
  4. Fuel system maintenance and carburetor adjustment
  5. Cooling system service and radiator replacement
  6. Exhaust system inspection and repair

WARNING! Always disconnect battery before working on electrical components. Use proper lifting equipment when removing engine.

Transmission & Drivetrain

Service procedures for automatic and manual transmissions, driveshaft, and rear differential.

  1. Transmission fluid service and filter replacement
  2. Clutch adjustment and replacement
  3. Driveshaft U-joint service
  4. Rear differential service and gear oil change
  5. Transmission removal and installation
  6. Shift linkage adjustment

CAUTION! Use proper transmission jack when removing transmission. Wear safety glasses when working under vehicle.

Electrical Systems

Suspension & Steering

Front and rear suspension components, steering gear, and alignment procedures.

Front Suspension: Upper/lower control arms, ball joints, coil springs, shock absorbers

Rear Suspension: Leaf springs, shock absorbers, track bar

Steering: Recirculating ball steering gear, power steering pump, tie rods

Alignment: Camber, caster, and toe adjustment procedures. Wheel bearing service and repacking.

Brake Systems

Hydraulic brake system service including master cylinder, wheel cylinders, and brake lines.

  1. Brake fluid service and bleeding procedures
  2. Front disc brake pad replacement
  3. Rear drum brake shoe replacement
  4. Master cylinder service and replacement
  5. Brake line inspection and replacement
  6. Parking brake adjustment

Tip: Always replace brake fluid every 2 years or 24,000 miles.

Body & Interior

Body panel replacement, interior component service, and trim installation.

  1. Door panel removal and window regulator service
  2. Seat removal and upholstery repair
  3. Dashboard component service
  4. Bed liner and tailgate service
  5. Weatherstrip replacement
  6. Glass replacement procedures
  7. Paint and body repair guidelines
  8. Trim and molding installation

WARNING! Use proper safety equipment when working with glass and sharp metal edges.

Maintenance Schedule

Recommended maintenance intervals for optimal vehicle performance and longevity.

Service IntervalMaintenance Items
3,000 milesOil change, filter replacement, tire rotation
6,000 milesAir filter replacement, brake inspection
12,000 milesCoolant flush, transmission service
24,000 milesBrake fluid replacement, spark plugs
36,000 milesFuel filter, PCV valve, timing adjustment

Troubleshooting Guide

Common problems and solutions for the 1986 El Camino.

SymptomPossible CauseCorrective Action
Engine won't startBattery, starter, ignitionCheck battery voltage, starter operation, spark at plugs
Poor fuel economyCarburetor, timing, filtersAdjust carburetor, check ignition timing, replace air filter
Brake pullingCalipers, brake fluidInspect calipers for sticking, check brake fluid condition
Steering wanderAlignment, suspensionCheck alignment, inspect ball joints and tie rods
Electrical issuesGrounds, alternatorCheck ground connections, test alternator output

Safety Precautions

Essential safety procedures when working on the 1986 El Camino.

CAUTION! Always use jack stands when working under vehicle. Disconnect battery before electrical work. Use proper ventilation when working with fuels and chemicals.

Technical Service Bulletins

Factory-issued technical service bulletins for common issues and updates.

TSB 86-15: Carburetor adjustment procedure update. TSB 86-22: Transmission shift improvement. TSB 86-31: Electrical ground enhancement. TSB 86-45: Brake system service bulletin. Copyright © 1986 Chevrolet Motor Division. For technical support, contact Chevrolet Customer Service at 1-800-222-1020.

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