1986 Dodge Ram Repair Manual PDF

The 1986 Dodge Ram Repair Manual provides comprehensive technical information for maintaining and repairing the 1986 Dodge Ram pickup truck series. This manual covers engine systems (including the 3.7L slant-six and 5.2L V8), transmission, drivetrain, suspension, brakes, electrical systems, and body components. Below are key sections for specifications, maintenance procedures, troubleshooting, and repair instructions.

1. Vehicle Specifications 2. Routine Maintenance 3. Engine Repair 4. Transmission & Drivetrain 5. Brake System 6. Electrical System 7. Suspension & Steering 8. Body & Interior 9. Troubleshooting Guide 10. Wiring Diagrams 11. Torque Specifications

Vehicle Specifications

Technical specifications for 1986 Dodge Ram models including engine options, dimensions, and capacities.

SpecificationDetails
Engine Options3.7L Slant-Six, 5.2L V8, 5.9L V8
Transmission4-speed manual, 3-speed automatic
Wheelbase115" (short bed), 131" (long bed)
Fuel Capacity20 gallons
Oil Capacity5 quarts (with filter)
Curb Weight3,800-4,200 lbs
Towing Capacity6,000-8,000 lbs
Payload Capacity1,500-2,000 lbs
Brake SystemFront disc, rear drum
Electrical System12-volt, 60-amp alternator

Routine Maintenance

Scheduled maintenance procedures and intervals for optimal vehicle performance.

  1. Oil Change: Every 3,000 miles or 3 months
  2. Filter Replacement: Air, oil, and fuel filters
  3. Tire Rotation: Every 6,000 miles
  4. Brake Inspection: Every 12,000 miles
  5. Coolant Flush: Every 30,000 miles
  6. Spark Plug Replacement: Every 30,000 miles

WARNING! Always disconnect battery before performing electrical work. Use proper jack stands when lifting vehicle.

Engine Repair

Detailed procedures for engine maintenance and repair.

  1. Timing Chain/Belt Replacement
  2. Valve Adjustment Procedures
  3. Cylinder Head Removal & Installation
  4. Piston Ring Replacement
  5. Oil Pump Service
  6. Cooling System Repair

CAUTION! Engine components can be extremely hot after operation. Allow proper cooling time before servicing.

Transmission & Drivetrain

Brake System

Complete brake system service including hydraulic components and mechanical parts.

Front Disc Brakes: Pad replacement, rotor resurfacing, caliper service

Rear Drum Brakes: Shoe replacement, drum machining, wheel cylinder service

Hydraulic System: Master cylinder, brake lines, proportioning valve

Parking Brake: Cable adjustment, mechanism service

Electrical System

Troubleshooting and repair of electrical components and wiring.

  1. Battery Testing & Replacement
  2. Alternator & Regulator Service
  3. Starter Motor Repair
  4. Lighting System Diagnosis
  5. Instrument Cluster Service
  6. Wiring Harness Repair

Tip: Use multimeter for accurate electrical diagnosis. Refer to wiring diagrams in section 10.

Suspension & Steering

Front and rear suspension components and steering system service.

  1. Front Suspension: Ball joints, tie rods, control arms
  2. Rear Suspension: Leaf springs, shackles, bushings
  3. Steering Gear: Gearbox adjustment, linkage service
  4. Shock Absorber: Replacement procedures
  5. Wheel Alignment: Specifications and adjustment

WARNING! Always support vehicle properly with jack stands. Never work under vehicle supported only by jack.

Body & Interior

Body panel repair, interior component service, and trim installation.

Troubleshooting Guide

Common problems and diagnostic procedures for various systems.

SymptomPossible CauseCorrective Action
Engine won't startFuel, spark, or compression issueCheck fuel pressure, spark plugs, compression test
Poor fuel economyDirty air filter, bad O2 sensorReplace air filter, test O2 sensor operation
Brake pulsationWarped rotorsResurface or replace brake rotors
Electrical issuesBad ground, corroded connectionsClean battery terminals, check ground connections
Transmission slippingLow fluid, worn clutchesCheck fluid level, perform pressure test

Wiring Diagrams

Complete electrical schematics for all vehicle systems.

Includes: Starting & charging systems, lighting circuits, instrument panel, engine management, and accessory wiring.

Torque Specifications

Critical torque values for engine, drivetrain, and chassis components.

Service Support: For technical assistance contact Dodge customer service or authorized dealership.

1986 Dodge Ram Repair Manual PDF © - All Rights Reserved 2025