1986 CRX Si Shop Manual

The 1986 Honda CRX Si Shop Manual provides comprehensive technical information for maintenance, repair, and service procedures for the 1986 CRX Si model. This manual covers engine systems, transmission, suspension, brakes, electrical systems, body components, and troubleshooting guides. Essential for mechanics and DIY enthusiasts working on this classic Honda sports compact.

1. General Information 2. Engine Mechanical 3. Engine Electrical 4. Fuel System 5. Transmission 6. Suspension & Steering 7. Brakes 8. Body & Interior 9. Electrical Systems 10. Maintenance Schedules 11. Troubleshooting

General Information

Vehicle identification, specifications, maintenance fundamentals, and safety precautions.

ItemSpecification
Model Year1986
ModelCRX Si
Engine CodeEW1
Displacement1.5L (1493cc)
Horsepower91 hp @ 5500 rpm
Torque93 lb-ft @ 4500 rpm
Transmission5-speed manual
Fuel SystemProgrammed Fuel Injection (PGM-FI)
Curb Weight1819 lbs
Fuel Capacity11.9 gallons

Engine Mechanical

Complete engine service procedures including disassembly, inspection, and reassembly.

  1. Engine removal and installation procedures
  2. Cylinder head service and valve adjustment
  3. Piston and connecting rod assembly
  4. Crankshaft and main bearings
  5. Timing belt replacement
  6. Cooling system service

WARNING! Always disconnect battery before working on engine components. Use proper lifting equipment for engine removal.

Engine Electrical

Ignition system, starting system, and charging system maintenance.

  1. Distributor service and timing adjustment
  2. Spark plug replacement and gap specification
  3. Alternator testing and replacement
  4. Starter motor service
  5. Battery maintenance and testing

CAUTION! Handle ignition components carefully to prevent electrical shock.

Fuel System

PGM-FI system components, fuel pump, injectors, and throttle body service.

Transmission

5-speed manual transmission service, clutch system, and shift linkage.

Transmission Fluid: Honda MTF or 10W-30 motor oil. Capacity: 1.9 US quarts.

Clutch pedal free play: 0.4-0.8 inches. Shift linkage adjustment procedures included.

Suspension & Steering

Front MacPherson strut and rear torsion beam suspension systems.

  1. Front strut removal and replacement
  2. Ball joint and tie rod end service
  3. Wheel alignment specifications
  4. Steering gear service
  5. Stabilizer bar bushings

Tip: Always use proper alignment equipment for suspension work.

Brakes

Front disc and rear drum brake systems with detailed service procedures.

  1. Brake pad and shoe replacement
  2. Rotor and drum machining specifications
  3. Brake fluid bleeding procedure
  4. Master cylinder service
  5. Parking brake adjustment

WARNING! Always use DOT 3 or DOT 4 brake fluid. Never reuse brake fluid.

Body & Interior

Body panel replacement, glass service, and interior component repair.

Door adjustment, window regulator service, seat mechanisms, and trim panel removal procedures.

Electrical Systems

Wiring diagrams, lighting systems, gauges, and accessory circuits.

Complete wiring schematics, fuse box locations, bulb specifications, and circuit testing procedures.

Maintenance Schedules

Recommended service intervals and maintenance procedures.

Service IntervalRequired Maintenance
7,500 milesOil change, tire rotation, inspection
15,000 milesAir filter, spark plugs, fluid checks
30,000 milesFuel filter, coolant replacement
60,000 milesTiming belt, valve adjustment
90,000 milesMajor service - all systems

Troubleshooting

SymptomPossible CauseCorrective Action
Engine won't startFuel pump, ignition, batteryCheck fuel pressure, spark, battery voltage
Poor accelerationClutch, fuel system, ignitionTest clutch slippage, fuel pressure, spark plugs
Brake vibrationWarped rotorsInspect and machine or replace rotors
Electrical issuesGround connections, fusesCheck grounds, test fuses and relays
Transmission noiseLow fluid, worn bearingsCheck fluid level, inspect for wear

Technical Support: Contact Honda technical service for complex issues.

Parts: Genuine Honda parts recommended for all repairs.

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