1986 Corvette Service Manual PDF

The 1986 Corvette Service Manual provides comprehensive technical information for maintaining and repairing the C4 generation Corvette. This manual covers engine systems (5.7L L98 V8), transmission (4-speed automatic or 4+3 manual), suspension, brakes, electrical systems, bodywork, and diagnostics. Essential for mechanics and enthusiasts, it includes specifications, troubleshooting procedures, wiring diagrams, and maintenance schedules specific to the 1986 model year.

1. Vehicle Specifications 2. Engine Systems 3. Transmission & Drivetrain 4. Suspension & Steering 5. Brake Systems 6. Electrical Systems 7. Body & Interior 8. Maintenance Schedules 9. Troubleshooting Guide 10. Wiring Diagrams 11. Technical Bulletins

Vehicle Specifications

Complete technical specifications for the 1986 Chevrolet Corvette.

SpecificationDetails
Engine5.7L L98 V8 with Tuned Port Injection
Horsepower230 hp @ 4000 rpm
Torque330 lb-ft @ 3200 rpm
Transmission4-speed automatic or 4+3 manual
Wheelbase96.2 inches
Curb Weight3,245 lbs (automatic)
Fuel SystemElectronic fuel injection
BrakesPower-assisted disc brakes (4-wheel)
SuspensionIndependent front and rear
Fuel Capacity20 gallons

Engine Systems

Detailed service procedures for the L98 5.7L V8 engine.

  1. Engine removal and installation procedures
  2. Cylinder head service and valve adjustment
  3. Fuel injection system diagnostics and repair
  4. Cooling system maintenance and troubleshooting
  5. Exhaust system service and component replacement

WARNING! Always disconnect battery before working on electrical components. Use proper lifting equipment for engine removal.

Transmission & Drivetrain

Service procedures for automatic and manual transmission systems.

  1. Automatic transmission fluid service and adjustment
  2. 4+3 manual transmission overdrive unit service
  3. Clutch replacement and adjustment procedures
  4. Drive shaft and U-joint service
  5. Differential service and gear oil specifications

CAUTION! Transmission fluid may be hot after operation. Allow proper cooling before service.

Suspension & Steering

Brake Systems

Complete brake system service and maintenance procedures.

Front Brakes: 11.5-inch vented discs with dual-piston calipers. Rear Brakes: 11.5-inch solid discs with single-piston calipers.

Brake pad replacement, rotor service, brake fluid flush procedures, ABS system diagnostics (if equipped), parking brake adjustment, and master cylinder service.

Electrical Systems

Wiring diagrams and electrical component service.

  1. Battery and charging system diagnostics
  2. Starting system troubleshooting and repair
  3. Lighting systems (headlights, taillights, indicators)
  4. Instrument cluster service and gauge calibration
  5. Power window and door lock systems

Tip: Always use multimeter for electrical diagnostics. Refer to wiring diagrams for proper circuit identification.

Body & Interior

Fiberglass body repair and interior component service.

  1. Fiberglass body panel repair and replacement
  2. Door adjustment and window regulator service
  3. Seat removal and upholstery repair
  4. Dashboard component removal and installation
  5. Weatherstrip replacement and leak diagnosis
  6. Convertible top operation and repair (if applicable)

WARNING! Use proper safety equipment when working with fiberglass. Follow manufacturer guidelines for adhesive applications.

Maintenance Schedules

Recommended service intervals and procedures.

Service ItemIntervalProcedure
Oil Change3,000 miles/3 months5W-30 motor oil, filter replacement
Coolant Flush30,000 miles/2 yearsDrain and refill with 50/50 mix
Brake Fluid30,000 miles/2 yearsComplete system flush
Transmission Fluid30,000 milesDrain and refill with Dexron II
Spark Plugs30,000 milesReplace with AC Delco R44LTS6

Troubleshooting Guide

Common issues and diagnostic procedures.

SymptomPossible CauseCorrective Action
Engine won't startFuel pump, ignition, security systemCheck fuel pressure, spark, VATS system
Transmission slippingLow fluid, worn clutchesCheck fluid level and condition
Brake vibrationWarped rotors, worn padsInspect and replace rotors/pads
Electrical issuesBattery, alternator, groundsTest charging system, check grounds
OverheatingCoolant leak, thermostatPressure test system, replace thermostat

Wiring Diagrams

Complete electrical schematics for all systems.

Engine compartment wiring, dashboard circuits, lighting systems, power accessories, starting and charging systems, sensor locations and connections, ground distribution points, fuse panel layouts, and connector pinouts.

Technical Bulletins

Factory service bulletins and updates.

Common issues addressed by GM technical service bulletins, recall information, updated repair procedures, part number revisions, and service campaign details specific to 1986 Corvette models.

Service Support: Contact GM Customer Service for technical assistance or visit authorized Chevrolet dealership for factory-trained support.

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