1986 CJ7 Owners Manual

The 1986 Jeep CJ7 is a classic 4x4 vehicle featuring a rugged body-on-frame construction, available with either the 2.5L four-cylinder or 4.2L inline-six engine, manual or automatic transmission options, part-time four-wheel drive system, and iconic removable doors and soft top. Below are key sections covering operation, maintenance, specifications, and troubleshooting for your CJ7.

1. Vehicle Overview 2. Instrument Panel 3. Starting & Operating 4. 4WD System 5. Maintenance Schedule 6. Fluid Specifications 7. Tire Information 8. Electrical System 9. Troubleshooting 10. Warranty Information

Vehicle Overview

Key components: Steel body with removable doors, fold-down windshield, soft top, 4-wheel drive system, and rugged suspension.

FeatureDescription
Engine Options2.5L 4-cylinder or 4.2L inline-six
Transmission4-speed manual or 3-speed automatic
Transfer CaseDana 300 part-time 4WD
SuspensionLeaf spring suspension front and rear
BrakesFront disc, rear drum
Fuel Capacity15.5 gallons
Wheelbase93.5 inches
Ground Clearance8.5 inches

Instrument Panel

Standard gauges include speedometer, fuel level, coolant temperature, oil pressure, and ammeter.

  1. Speedometer: Vehicle speed in mph with odometer and trip meter
  2. Fuel Gauge: Shows fuel level in 15.5 gallon tank
  3. Temperature Gauge: Monitors engine coolant temperature
  4. Oil Pressure: Indicates engine oil pressure
  5. Ammeter: Shows battery charging status
  6. Warning Lights: Oil pressure, brake, seat belt, 4WD indicator

WARNING! Never operate vehicle with red warning lights illuminated.

Starting & Operating

Proper starting procedure and daily operation guidelines.

  1. Manual Transmission: Depress clutch fully, turn key to start
  2. Automatic Transmission: Ensure in Park, depress brake, start engine
  3. Warm-up: Allow engine to idle for 30 seconds before driving
  4. Shifting: Smooth clutch engagement for manual transmission
  5. Parking: Set parking brake, turn wheels toward curb on hills

CAUTION! Always wear seat belts. Doors may not provide crash protection.

4WD System

Maintenance Schedule

Regular maintenance intervals for optimal performance and longevity.

IntervalService Items
Every 3,000 milesOil and filter change, tire rotation
Every 6,000 milesLube chassis, check brake fluid
Every 12,000 milesReplace air filter, check spark plugs
Every 30,000 milesChange transmission and transfer case fluid
Every 60,000 milesReplace coolant, inspect timing chain

Fluid Specifications

Recommended fluids and capacities for all systems.

  1. Engine Oil: 5W-30, 5 quarts with filter
  2. Coolant: Ethylene glycol, 10 quarts
  3. Manual Transmission: 80W-90 gear oil, 3.5 pints
  4. Transfer Case: 80W-90 gear oil, 2.5 pints
  5. Differentials: 80W-90 gear oil, 2.5 pints each
  6. Brake Fluid: DOT 3

Tip: Always use manufacturer-recommended fluids.

Tire Information

Standard tire size and maintenance procedures.

  1. Standard Size: P205/75R15
  2. Pressure: 30 psi cold (all tires)
  3. Rotation: Every 3,000 miles for even wear
  4. Spare: Full-size matching spare included
  5. Off-road: Reduce pressure for improved traction

WARNING! Never mix different tire sizes or types on 4WD vehicle.

Electrical System

12-volt negative ground system with 58-amp alternator.

ComponentSpecification
Battery12V, 55 amp-hour
Alternator58 amp output
Starter12V direct drive
FusesLocated in fuse block under dash
BulbsSealed beam headlights

Troubleshooting

SymptomPossible CauseCorrective Action
Engine won't startBattery, fuel, ignitionCheck battery connections, fuel level, spark plugs
Hard shiftingLow fluid, linkageCheck transmission fluid, inspect shift linkage
4WD won't engageHubs, transfer caseLock front hubs manually, check transfer case fluid
OverheatingCoolant, thermostatCheck coolant level, inspect radiator, test thermostat
Brake pullCalipers, alignmentInspect brake calipers, check front end alignment

Service: Contact authorized Jeep dealer for major repairs.

Warranty Information

12-month/12,000-mile basic warranty covering defects in materials and workmanship. Powertrain warranty: 5 years/50,000 miles. Rust-through protection: 3 years/unlimited mileage. See dealer for complete warranty details and exclusions.

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