1986 Camaro Shop Manual PDF

The 1986 Camaro Shop Manual provides comprehensive technical information for servicing and repairing the third-generation Chevrolet Camaro. This manual covers all major systems including engine, transmission, suspension, brakes, electrical, and body components for base models, Z28, and IROC-Z variants. Below are key sections covering specifications, maintenance procedures, troubleshooting, and technical data.

1. Vehicle Specifications 2. Engine Systems 3. Transmission & Drivetrain 4. Suspension & Steering 5. Brake Systems 6. Electrical Systems 7. Body & Interior 8. Maintenance Schedules 9. Troubleshooting Guide 10. Technical Diagrams 11. Service Procedures

Vehicle Specifications

Key technical specifications for 1986 Camaro models including engine options, dimensions, and performance data.

Specification	Details
Engine Options	2.8L V6, 5.0L V8, 5.7L V8 (IROC-Z)
Horsepower	135-215 hp depending on engine
Transmission	4-speed manual, 5-speed manual, 3-speed automatic
Wheelbase	101.0 inches
Curb Weight	3,100-3,400 lbs
Fuel Capacity	16.0 gallons
Brake System	Front disc, rear drum (4-wheel disc on performance models)
Suspension	Independent front, live axle rear
Electrical	12-volt system with electronic ignition
Body Style	2-door coupe, 2-door hatchback

Engine Systems

Detailed service procedures for all engine configurations available in 1986 Camaro models.

2.8L V6 (LB6): Carbureted 60-degree V6 with electronic spark control
5.0L V8 (L03): 4-barrel carbureted small block V8
5.7L V8 (L98): Tuned Port Injection V8 for IROC-Z models
Cooling system: Radiator capacity, thermostat specifications, coolant requirements
Fuel system: Carburetor adjustments, fuel pump replacement, filter service

WARNING! Always disconnect battery before working on electrical components. Use proper lifting equipment when working under vehicle.

Transmission & Drivetrain

Service procedures for manual and automatic transmissions, driveshaft, and rear differential.

Manual transmission: Borg-Warner T5 5-speed service and repair
Automatic transmission: Turbo Hydra-Matic 700-R4 maintenance
Clutch system: Adjustment and replacement procedures
Driveshaft: U-joint service and balancing specifications
Rear axle: 7.5-inch and 8.5-inch differential service

CAUTION! Transmission fluid may be hot after operation. Allow to cool before servicing.

Suspension & Steering

Front Suspension: MacPherson strut with coil springs
Rear Suspension: Torque arm with panhard rod
Steering System: Power-assisted recirculating ball
Wheel Alignment: Camber, caster, and toe specifications
Shock Absorbers: Gas-charged replacement procedures
Wheel Bearings: Front and rear bearing adjustment
Tire Specifications: P215/65R15 standard, P245/50VR16 performance

Brake Systems

Complete brake system service including hydraulic systems, parking brake, and anti-lock components.

Front Brakes: Disc brake pad replacement, rotor service, caliper overhaul

Rear Brakes: Drum brake shoe replacement, wheel cylinder service, adjustment

Hydraulic System: Master cylinder bench bleeding, brake line replacement, fluid specifications. Parking Brake: Cable adjustment and replacement. Brake Bleeding: Manual and pressure bleeding procedures.

Electrical Systems

Wiring diagrams, component locations, and troubleshooting for all electrical systems.

Battery: Group 78 specifications and testing procedures
Charging System: Alternator output testing and replacement
Starting System: Starter motor service and solenoid testing
Lighting Systems: Headlight, taillight, and signal light circuits
Instrument Cluster: Speedometer, tachometer, and gauge repair

Tip: Always use wiring diagrams when troubleshooting electrical issues. Check grounds for corrosion.

Body & Interior

Body panel alignment, glass replacement, and interior component service.

Body Structure: Unitized construction with front subframe
Doors & Windows: Glass run channel replacement, regulator service
Seats & Trim: Seat track repair, upholstery replacement
Dashboard: Instrument panel removal and component access
Exterior Trim: Bumper cover replacement, emblem installation
Paint & Finish: Factory paint codes and application procedures
Weatherstripping: Door and window seal replacement
HVAC System: Heater core replacement, A/C service procedures

WARNING! Use proper safety equipment when working with glass and sharp metal edges.

Maintenance Schedules

Factory recommended maintenance intervals and service procedures.

Troubleshooting Guide

Diagnostic procedures for common problems and performance issues.

Symptom	Possible Cause	Corrective Action
Engine won't start	Ignition, fuel, or battery issues	Check spark, fuel delivery, battery voltage
Poor performance	Ignition timing, carburetion	Verify timing, check carburetor adjustment
Brake pull	Calipers, fluid contamination	Inspect calipers, flush brake system
Electrical problems	Grounds, alternator, battery	Check ground connections, test charging system
Transmission issues	Fluid level, linkage	Check fluid, adjust shift linkage

Reset: Clear trouble codes by disconnecting battery for 30 minutes.

Service: Refer to specific system chapters for detailed repair procedures.

Technical Diagrams

Exploded views, wiring schematics, and component location diagrams.

CAUTION! Diagrams are for reference only. Always verify actual vehicle configuration.

Service Procedures

Step-by-step instructions for common repair and maintenance tasks.

Oil Change: 5 quarts with filter, 10W-30 recommended
Tune-up: Spark plug gap 0.035", timing 6° BTDC
Brake Service: Pad/shoe replacement, rotor/drum machining
Cooling System: Flush and fill procedures, thermostat replacement
Wheel Alignment: Factory specifications and adjustment procedures