1986 Bronco 2 Manual Transmission

The 1986 Ford Bronco II featured a manual transmission option that provided drivers with enhanced control and driving engagement. This compact SUV was equipped with either a 5-speed manual transmission or optional automatic transmission, offering rugged performance for both on-road and off-road driving conditions. Below are key sections covering specifications, operation, maintenance, troubleshooting, and technical details.

1. Transmission Specifications 2. Gear Ratios and Operation 3. Shifting Patterns 4. Maintenance Schedule 5. Fluid Requirements 6. Clutch System 7. Common Issues 8. Troubleshooting 9. Repair Procedures 10. Technical Service Bulletins

Transmission Specifications

The 1986 Bronco II manual transmission was designed for durability and reliable performance in various driving conditions.

SpecificationDetails
Transmission Type5-speed manual overdrive
Model CodeMitsubishi FM145 or similar variant
Gear Count5 forward, 1 reverse
SynchronizationAll forward gears synchronized
Case MaterialAluminum alloy
WeightApproximately 85-95 lbs
MountingBolt-on transfer case for 4WD models
Compatibility2.8L V6 engine
Production Years1984-1990 for Bronco II

Gear Ratios and Operation

Understanding the gear ratios and proper shifting techniques ensures optimal performance and transmission longevity.

  1. 1st Gear: 3.92:1 - For initial acceleration and heavy loads
  2. 2nd Gear: 2.25:1 - General acceleration and city driving
  3. 3rd Gear: 1.42:1 - Highway merging and moderate speeds
  4. 4th Gear: 1.00:1 - Direct drive for fuel efficiency
  5. 5th Gear: 0.83:1 - Overdrive for highway cruising
  6. Reverse: 4.16:1 - Backup operations

WARNING! Always depress clutch fully when shifting. Do not force gears or grind during engagement.

Shifting Patterns

The standard H-pattern shifting layout with reverse gear position requiring special engagement.

Gear PositionLocationEngagement Method
1st GearTop LeftPush left and forward
2nd GearBottom LeftPush left and backward
3rd GearTop CenterPush forward from neutral
4th GearBottom CenterPush backward from neutral
5th GearTop RightPush right and forward
ReverseBottom RightPush right, then down (may require lifting collar)

NOTE: Some models may require pressing down on shift lever or lifting reverse lockout collar.

Maintenance Schedule

Regular maintenance ensures transmission reliability and extends service life.

Fluid Requirements

Proper fluid selection is critical for transmission performance and longevity.

Fluid TypeSpecificationCapacity
Gear Oil75W-90 GL-4/GL-53.2 quarts
Transfer CaseATF Dexron II/Mercon2.5 pints
Clutch HydraulicDOT 3 Brake FluidAs needed

CAUTION! Use only specified fluids. Incorrect fluid types can cause premature wear and failure.

Clutch System

The clutch system provides smooth engagement between engine and transmission.

  1. Clutch Type: Single disc, dry clutch
  2. Diameter: 9-9.5 inches
  3. Actuation: Hydraulic (most models)
  4. Pedal Free Play: 1/2 to 1 inch at pedal
  5. Master Cylinder: Mounted on firewall
  6. Slave Cylinder: Mounted on bellhousing

Maintenance: Check fluid level in clutch master cylinder reservoir monthly. Bleed system if spongy pedal feel develops.

Common Issues

Typical problems encountered with 1986 Bronco II manual transmissions.

IssueFrequencyTypical Causes
Hard ShiftingCommonWorn synchronizers, low fluid, linkage issues
Gear GrindingModerateSynchro wear, clutch adjustment, fluid type
Jumping Out of GearLess CommonWorn detents, shift forks, bearings
Noise in NeutralOccasionalInput shaft bearing, pilot bearing
Fluid LeaksCommonSeals, gaskets, output shaft seals

Troubleshooting

Diagnostic procedures for common transmission problems.

SymptomPossible CauseCorrective Action
Hard to shift into gearClutch not disengaging fullyAdjust clutch, bleed hydraulic system, check master cylinder
Gear grinding during shiftsWorn synchronizersReplace synchronizers, check fluid level and type
Transmission jumps out of gearWorn shift forks or detentsRebuild transmission, replace worn components
Whining noise in all gearsWorn bearingsReplace input/output shaft bearings
Fluid leakageWorn seals or gasketsReplace output shaft seals, extension housing gasket

Repair Procedures

Basic repair and maintenance procedures for DIY enthusiasts.

  1. Fluid Change: Remove fill plug, drain plug, refill with specified fluid
  2. Clutch Replacement: Remove transmission, replace clutch components
  3. Shift Linkage Adjustment: Adjust rods for proper gear engagement
  4. Seal Replacement: Remove driveshaft, replace output shaft seal
  5. Bearing Replacement: Transmission disassembly required

WARNING! Transmission work requires proper tools and mechanical knowledge. Use jack stands and follow safety procedures.

Technical Service Bulletins

Manufacturer-issued technical updates and service recommendations.

For complete technical service bulletins, contact Ford dealership or authorized service center.

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