1986 BMW 325e Manual Transmission

The 1986 BMW 325e features a 5-speed manual transmission (Getrag 260) paired with the unique "eta" 2.7L inline-6 engine, known for its fuel efficiency and torque. This transmission provides smooth shifting, durable construction, and excellent driving dynamics characteristic of BMW's E30 chassis. Below are key sections covering specifications, operation, maintenance, troubleshooting, and service procedures.

1. Transmission Specifications 2. Gear Ratios and Operation 3. Fluid Requirements 4. Shift Mechanism 5. Clutch System 6. Maintenance Schedule 7. Common Issues 8. Troubleshooting 9. Repair Procedures 10. Technical Data

Transmission Specifications

The Getrag 260 5-speed manual transmission is designed for durability and smooth shifting performance.

SpecificationDetails
Transmission ModelGetrag 260/5
Type5-speed manual
Gear Ratios1st: 3.83, 2nd: 2.20, 3rd: 1.40, 4th: 1.00, 5th: 0.81
Final Drive Ratio2.79:1 (standard)
Fluid Capacity1.2 liters (1.3 quarts)
Fluid TypeAPI GL-4 75W-80 or 80W-90 gear oil
WeightApproximately 35 kg (77 lbs)
Shift PatternStandard H-pattern with reverse left and up

Gear Ratios and Operation

Proper shifting technique ensures longevity and optimal performance.

  1. Fully depress clutch pedal before shifting gears
  2. Shift smoothly without forcing the lever
  3. Use appropriate RPM ranges for each gear
  4. Reverse gear requires lifting collar on shift knob
  5. Double-clutch technique recommended for smoother downshifts

WARNING! Do not rest hand on shift lever while driving as this can cause premature wear.

Fluid Requirements

Proper fluid maintenance is critical for transmission longevity.

CAUTION! Use only GL-4 rated gear oil; GL-5 can damage synchronizers.

Shift Mechanism

The shift linkage connects the shift lever to the transmission selector mechanism.

Components: Shift lever, selector rod, joint assemblies, shift console, bushings.

Adjustment: Ensure proper alignment of shift linkage for precise gear engagement. Worn bushings can cause sloppy shifting. Replacement parts available include delrin bushings for improved shift feel.

Clutch System

The clutch system works in conjunction with the manual transmission.

  1. Clutch Type: Single dry disc, diaphragm spring
  2. Hydraulic system: Master and slave cylinders
  3. Pedal free play: 10-15mm at pedal pad
  4. Bleeding: Required when replacing components or if pedal feels spongy
  5. Lifespan: Typically 60,000-100,000 miles depending on driving habits

Tip: Check clutch fluid level regularly in reservoir near brake master cylinder.

Maintenance Schedule

Regular maintenance ensures optimal transmission performance.

ServiceIntervalProcedure
Gear oil change30,000 milesDrain and refill with specified fluid
Shift linkage inspection15,000 milesCheck for wear in bushings and joints
Clutch hydraulic fluid2 yearsReplace DOT 4 brake fluid
Transmission mount inspection30,000 milesCheck for cracking or deterioration
Driveshaft coupling60,000 milesInspect guibo for cracks

Common Issues

Typical problems encountered with the Getrag 260 transmission.

Troubleshooting

SymptomPossible CauseCorrective Action
Hard to shift when coldWrong fluid viscosityReplace with proper 75W-80 gear oil
Grinding during shiftsWorn synchronizersRebuild transmission or replace synchronizer rings
Vibration in gearWorn transmission mountsReplace transmission mounts
Clutch dragAir in hydraulic systemBleed clutch hydraulic system
Noise in neutralInput shaft bearing wearTransmission overhaul required

Repair Procedures

Basic repair and maintenance procedures for the manual transmission.

  1. Fluid change: Remove fill plug first, then drain plug; refill until fluid reaches fill hole
  2. Shift linkage bushing replacement: Remove console and replace worn components
  3. Transmission removal: Support engine, disconnect driveshaft, remove crossmember
  4. Clutch replacement: Remove transmission, replace clutch disc and pressure plate
  5. Seal replacement: Remove output flanges and replace seals as needed

WARNING! Use proper jack stands when working under vehicle. Transmission is heavy - use transmission jack for removal.

Technical Data

Additional technical specifications and reference information.

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