1986 Altendorf F45 Manual

The Altendorf F45 is a professional sliding table panel saw manufactured in 1986, featuring precision cutting capabilities for woodworking applications. This manual covers the F45 model with its robust construction, sliding table system, safety features, and maintenance requirements. Below are key sections for safety, features, installation, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Operating Procedures 7. Maintenance Schedule 8. Safety Features 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Sliding table system, precision saw blade, rip fence, scoring unit, dust extraction port, safety guard system.

Feature	Description
Sliding Table	Precision sliding mechanism for accurate crosscuts
Main Saw Blade	315mm diameter, 4000 RPM maximum speed
Scoring Unit	Separate scoring blade for chip-free cuts
Rip Fence	Aluminum extrusion with precision scale
Dust Extraction	100mm port for efficient chip removal
Safety Guard	Transparent guard with automatic retraction
Table Surface	Cast iron construction with T-slots
Motor Power	4kW main motor, 0.75kW scoring motor
Table Size	3100mm sliding table length
Cutting Capacity	90°: 80mm, 45°: 60mm

Installation

Unpack and inspect all components. Ensure stable foundation.

Position machine: Place on level concrete floor with adequate space around.
Assemble sliding table: Attach to main body using provided hardware.
Install electrical: Connect to 400V 3-phase power supply with proper grounding.
Mount saw blade: Install main blade and scoring unit following safety procedures.
Connect dust extraction: Attach 100mm hose to extraction port.

WARNING! Machine weighs over 800kg; use proper lifting equipment. Ensure all safety guards are installed before operation.

First-Time Setup

Complete installation before initial operation.

Level machine: Adjust feet until table is perfectly level in all directions.
Align sliding table: Check parallelism to main blade within 0.1mm tolerance.
Calibrate rip fence: Ensure perpendicularity to table surface.
Set blade height: Adjust to appropriate cutting depth for material.
Test safety features: Verify emergency stop and guard functions.

CAUTION! Always wear safety glasses and hearing protection during setup and operation.

Specifications

Manufacturer: Altendorf GmbH
Model Year: 1986
Model: F45 Sliding Table Saw
Main Motor: 4kW, 400V 3-phase
Scoring Motor: 0.75kW, 400V 3-phase
Blade Speed: 4000 RPM (main), 7000 RPM (scoring)
Blade Diameter: 315mm (main), 120mm (scoring)
Table Size: 3100mm sliding table, 1250mm main table
Max Cutting Height: 80mm at 90°, 60mm at 45°
Power Supply: 400V, 3-phase, 50Hz
Weight: 850kg

Controls and Settings

Main control panel located on front of machine. Sliding table controls on right side.

Main Controls: Power switch, emergency stop, blade height adjustment, blade tilt adjustment, scoring unit engagement.

Sliding Table: Movement lock, scale adjustment, stop system. Rip Fence: Locking mechanism, scale calibration, parallel adjustment. Safety: Guard height adjustment, emergency stop verification, brake testing.

Operating Procedures

Standard cutting operations and safety protocols.

Power on: Ensure area clear, turn main switch to ON position.
Material preparation: Measure and mark cutting lines clearly.
Set stops: Adjust sliding table stops for repeat cuts.
Position material: Secure against rip fence and table.
Activate dust extraction: Turn on extraction system.
Make cut: Push sliding table smoothly through cutting zone.
Complete operation: Return table to start position, turn off blade.

WARNING! Never remove safety guards during operation. Keep hands clear of cutting zone.

Maintenance Schedule

Regular maintenance ensures optimal performance and safety.

Interval	Maintenance Task
Daily	Clean table surface, check safety guards, inspect blade condition
Weekly	Lubricate sliding mechanisms, check belt tension, clean dust extraction
Monthly	Inspect electrical connections, check alignment, verify emergency stop
Annually	Replace worn parts, professional calibration, motor maintenance

Safety Features

Emergency stop button, blade guard, riving knife, anti-kickback device, electrical safety switches.

Care & Cleaning

Disconnect power before cleaning. Use appropriate woodworking machine cleaners.

CAUTION! Never use compressed air for cleaning near electrical components. Avoid water-based cleaners on precision surfaces.

Regulatory Information

Manufactured according to German machinery safety standards. CE marked for European market. Complies with woodworking machinery safety regulations. For technical support, contact Altendorf GmbH service department or authorized dealers.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Poor cut quality	Dull blade, misalignment	Sharpen or replace blade; check and adjust alignment
Motor not starting	Power supply, thermal overload	Check voltage; reset overload protection; verify phase sequence
Excessive vibration	Unbalanced blade, loose components	Balance blade; tighten all bolts and fasteners
Sliding table sticking	Lack of lubrication, debris	Clean and lubricate sliding surfaces; remove obstructions
Dust extraction poor	Clogged port, insufficient suction	Clean extraction system; check filter bags

Service: Contact authorized Altendorf service technician for major repairs.