1986 Alfa Romeo Spider Workshop Manual

The 1986 Alfa Romeo Spider Workshop Manual provides comprehensive technical information for the classic Alfa Romeo Spider model. This manual covers engine specifications, transmission systems, electrical systems, suspension, brakes, steering, bodywork, and maintenance procedures for the iconic Italian roadster. Below are key sections for technical specifications, maintenance procedures, troubleshooting, and repair guidelines.

1. Vehicle Specifications 2. Engine System 3. Transmission & Drivetrain 4. Electrical System 5. Suspension & Steering 6. Braking System 7. Body & Interior 8. Regular Maintenance 9. Troubleshooting Guide 10. Technical Diagrams 11. Service Procedures

Vehicle Specifications

Technical specifications for the 1986 Alfa Romeo Spider including dimensions, weights, and performance data.

SpecificationDetails
Engine Type2.0L Twin Cam Inline-4
Displacement1962 cc
Power Output128 hp @ 5400 rpm
Torque137 lb-ft @ 4000 rpm
Transmission5-speed manual
Fuel SystemBosch L-Jetronic fuel injection
BrakesFront disc, rear drum
Wheelbase88.6 inches
Curb Weight2470 lbs
Top Speed118 mph

Engine System

Detailed information about the 2.0L twin cam engine, including maintenance and repair procedures.

  1. Engine removal and installation procedures
  2. Cylinder head service and valve adjustment
  3. Timing belt replacement intervals and procedures
  4. Fuel injection system diagnosis and repair
  5. Cooling system maintenance and troubleshooting

WARNING! Always disconnect battery before working on electrical components. Use proper lifting equipment when removing engine.

Transmission & Drivetrain

Service procedures for the 5-speed manual transmission and rear differential.

  1. Transmission removal and installation
  2. Clutch replacement procedure
  3. Gear oil specifications and change intervals
  4. Drive shaft and universal joint service
  5. Rear differential maintenance

CAUTION! Use only specified transmission fluid. Properly support vehicle when working underneath.

Electrical System

Suspension & Steering

Front and rear suspension components, steering gear, and alignment specifications.

Front Suspension: Independent with coil springs, double wishbones, anti-roll bar

Rear Suspension: Live axle with coil springs, trailing arms, Panhard rod

Steering: Rack and pinion, manual or power assisted. Alignment: Toe-in 1-3mm, Camber -0.5° to -1.0°, Caster 2° to 3°

Braking System

Hydraulic brake system service and maintenance procedures.

  1. Front disc brake pad replacement
  2. Rear drum brake shoe replacement
  3. Brake fluid specification and bleeding procedure
  4. Master cylinder testing and replacement
  5. Parking brake adjustment

Tip: Always replace brake fluid every 2 years or 24,000 miles.

Body & Interior

Body panel alignment, convertible top operation, and interior component service.

  1. Convertible top mechanism adjustment and repair
  2. Door panel removal and window regulator service
  3. Seat removal and upholstery repair
  4. Dashboard component removal and installation
  5. Rust prevention and body repair techniques

WARNING! Use proper trim removal tools to avoid damaging interior components.

Regular Maintenance

Scheduled maintenance intervals and service procedures.

Service IntervalRequired Maintenance
Every 6,000 milesOil and filter change
Every 12,000 milesSpark plug replacement
Every 24,000 milesTiming belt inspection
Every 30,000 milesBrake fluid replacement
Every 60,000 milesTiming belt replacement

Troubleshooting Guide

Common problems and diagnostic procedures for the 1986 Alfa Romeo Spider.

SymptomPossible CauseCorrective Action
Engine misfireFaulty spark plugs or ignition wiresCheck and replace spark plugs, inspect ignition system
Hard startingFuel pump or injection issuesTest fuel pressure, check injectors and cold start valve
OverheatingCooling system problemsCheck thermostat, water pump, and radiator
Brake vibrationWarped rotors or worn componentsInspect and replace brake rotors, check calipers
Electrical issuesGround connections or alternatorClean battery terminals, test alternator output

Technical Diagrams

Exploded views and technical drawings for major components.

Service Procedures

Step-by-step repair procedures for common maintenance tasks.

  1. Engine timing belt replacement procedure
  2. Clutch replacement and adjustment
  3. Brake system overhaul
  4. Front suspension bushing replacement
  5. Carburetor adjustment and synchronization
  6. Electrical system troubleshooting
  7. Body panel alignment and gap adjustment

Service Note: Always use genuine Alfa Romeo parts or equivalent quality replacements.

Technical Support: Consult authorized Alfa Romeo service centers for complex repairs.

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